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Now Yamaha YZ250F YZ 250F 2008 08 4-Stroke Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ250F Model Variant: YZ250FX (Implied via description, though primarily focused on YZ250F) Year: 2008 Engine Type: 4-Stroke Codes Vin Code Year: 8 (for...
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Now Yamaha YZ250F YZ 250F 2008 08 4-Stroke Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ250F
Model Variant:
YZ250FX (Implied via description, though primarily focused on YZ250F)
Year:
2008
Engine Type:
4-Stroke
Codes
Vin Code Year:
8 (for 2008)
👋 Introduction
Market Position
Motorcycle Segment:
Competition Motocross / Off-Road
Target Audience:
Motocross racers, off-road enthusiasts, and mechanics specializing in Yamaha YZ models.
Competitive Analysis
Key Competitors 2008:
Honda CRF250R, Kawasaki KX250F, Suzuki RM-Z250
Key Features Vehicle
Engine Layout:
Single-cylinder, liquid-cooled, DOHC, 4-valve
Key Features Manual
Manual Advantage:
Provides in-depth, factory-level information essential for maintaining peak performance and longevity of the YZ250F.
📋 Manual Details
Coverage Areas
Covered Years:
2008
Covered Models:
YZ250F
Page Count
Page Count Estimate:
Approximately 300-400 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF based on common online sales)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for the 4-stroke engine.
Fuel System:
Carburetor tuning, cleaning, jetting, fuel pump, fuel lines, and tank service.
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams, and troubleshooting.
Cooling System:
Radiator, hoses, water pump, coolant specifications, and bleeding procedures.
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures, and oil specifications.
Transmission And Clutch:
Gearbox disassembly, inspection, repair, clutch operation, friction plates, steel plates, and springs.
Suspension Front:
Fork disassembly, seal replacement, oil level and type, spring replacement, damping adjustments.
Suspension Rear:
Monoshock linkage, shock absorber service, spring preload, damping adjustments, and bearing maintenance.
Braking System Front:
Caliper service, piston seal replacement, pad replacement, rotor inspection, brake fluid specifications, and bleeding.
Braking System Rear:
Caliper service, pad replacement, rotor inspection, brake fluid specifications, and bleeding.
Wheel And Tire:
Wheel bearing maintenance, spoke tensioning, tire selection, pressure recommendations, and installation.
Electrical System:
Wiring diagrams, lighting, battery maintenance, stator, rectifier/regulator, and starter system (if applicable).
Frame And Bodywork:
Frame inspection, seat removal, tank removal, fender replacement, and handlebar setup.
Procedures Included
Preventive Maintenance:
Regular checks, lubrication points, filter replacement, and fluid changes.
Troubleshooting:
Systematic diagnosis of common problems with step-by-step guides and fault codes (if applicable).
Repair Procedures:
Detailed instructions for disassembling, repairing, and reassembling all major components.
Component Replacement:
Guidance on replacing parts such as brake pads, spark plugs, air filters, and bearings.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Special Tools:
Identification of required special tools for specific repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical and mechanical issues.
Rebuild Guidance:
Detailed instructions for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) is the most common digital format for these manuals, offering searchability and compatibility.
Print Quality
Print Quality:
High-resolution, ensuring clarity of diagrams and text if printed.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 4DG (model designation often includes engine series)
Displacement:
249 cc (Cubic Centimeters)
Bore X Stroke:
77.0 mm x 53.6 mm (Standard for this generation)
Compression Ratio:
12.8:1 (Typical for 2008 YZ250F)
Valve Train:
DOHC, 4 valves
Cooling Method:
Liquid-cooled
Performance
Horsepower Estimate:
Approximately 40-42 HP (at crankshaft)
Torque Estimate:
Approximately 20-22 lb-ft (at crankshaft)
Fuel System
Carburetor:
Keihin FCR MX37 (37mm flat slide, dual-stage methanol-resistant diaphragm)
Fuel Type:
Unleaded gasoline, octane rating 91 or higher
Lubrication
Oil Type:
Yamalube (or equivalent) 4-stroke motorcycle oil, SAE 10W-40 API SG or higher
Oil Capacity:
1.00 L (1.1 US qt) without filter change, 1.10 L (1.2 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 5-speed
Optional
Optional Transmissions:
N/A (Single transmission option for this model)
Features
Clutch Type:
Wet, multi-disc
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2140 mm (84.3 in)
Width:
815 mm (32.1 in)
Height:
1270 mm (50.0 in)
Seat Height:
990 mm (39.0 in)
Wheelbase:
1475 mm (58.1 in)
Ground Clearance:
335 mm (13.2 in)
Weights
Dry Weight:
99 kg (218 lbs)
Fuel Tank Capacity:
8.0 L (2.1 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road competition vehicles are not subjected to standard automotive safety crash testing).
Active Features
Active Safety:
Powerful braking systems, responsive suspension for rider control.
Passive Features
Passive Safety:
Robust chassis construction, durable bodywork.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition motocross bike, no infotainment features).
Driver Assistance
Driver Assistance:
N/A (No electronic rider aids in the modern sense, focus is on mechanical feedback and rider skill).
Connectivity
Connectivity:
N/A (No connectivity features).
Performance Enhancement
Tuning Options:
Manual covers carb jetting, suspension adjustments, and general engine tuning for optimal performance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10-15 hours of riding or every 3 months (whichever comes first), or more frequently under severe racing conditions.
Air Filter Cleaning:
After every few rides, or more often in dusty conditions.
Spark Plug Inspection:
Every 15-20 hours of riding.
Valve Clearance Check:
Every 20-30 hours of riding.
Fluid Specifications
Coolant Type:
Yamaha Coolant (or equivalent) 50/50 mixture of ethylene glycol and deionized water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve stem seals, wheel bearings, suspension seals.
Potential Issues 2008 Model:
Some owners reported sensitivity to jetting in different altitudes/temperatures and the need for diligent maintenance of the aluminum frame bearings. The carburetor could be finicky if not kept clean.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long and successful history in motocross and off-road racing, known for performance and innovation.
Model Evolution
Yz250F Introduction:
The YZ250F was introduced as Yamaha's premier 4-stroke motocross bike, rapidly gaining popularity for its potent engine and agile handling.
2008 Model Updates:
The 2008 model saw significant revisions, including an all-new aluminum bilateral beam frame, revised engine internals for improved power delivery, and updated suspension settings.
Production
Manufacturing Location:
Japan (Typical for Yamaha performance motorcycles)
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The 2008 YZ250F was generally well-received by motorcycle media for its improved chassis and strong engine performance, often praised for its cornering ability and rider-friendliness compared to its predecessors.
Ratings
Competitive Wins:
Yamaha YZ models have a long history of winning championships in professional motocross and supercross series worldwide.
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