Segment:
High-performance sportbike, flagship model for Kawasaki's supersport line.
Competitors:
Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, Ducati 1098/1198.
Performance Focus:
Designed for track performance and exhilarating road riding.
Technology Integration:
Features advanced electronics and chassis design for its era.
For Owners:
Empowers owners to perform comprehensive maintenance and repairs, saving significant costs compared to dealership service.
For Mechanics:
Provides the same level of detail and accuracy as factory shop manuals used by professional technicians.
Engine:
Engine top end, engine lubrication, engine removal/installation, crankshaft, transmission.
Fuel And Ignition:
Fuel injection system (DFI - Digital Fuel Injection).
Cooling And Exhaust:
Cooling system, exhaust system (implied within general repair).
Drivetrain:
Clutch, final drive (chain and sprockets).
Chassis And Suspension:
Wheels, tires, brakes (front and rear), suspension (front forks and rear shock), steering system.
Electrical:
Complete electrical system, wiring diagrams, ignition system, starting system, charging system, lighting.
Frame:
Frame construction, inspection, and repair (within limits of a service manual).
Maintenance:
Periodic maintenance, fluid changes, filter replacements, lubrication, inspections.
Diagnostics:
Troubleshooting common issues, diagnostic procedures for fuel injection and electrical systems.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Overhaul:
Engine overhaul, transmission overhaul, suspension overhaul.
Disassembly And Assembly:
Complete disassembly and reassembly instructions for all covered systems.
Depth:
Comprehensive, covering simple maintenance to complex engine and electrical repairs. Factory-level detail.
Compatibility:
Compatible with all versions of Windows and Mac.
Features:
Bookmarked and searchable PDF for quick information retrieval.
Printability:
All pages are printable.
Zoom Capability:
YES (allows for detailed examination of diagrams and text).
Binding:
N/A (Digital Download - PDF).
Paper Type:
N/A (Digital Download - PDF).
Type:
998cc, Liquid-cooled, 16-valve, DOHC, inline-four cylinder.
Bore X Stroke:
73.4 mm x 59.0 mm
Compression Ratio:
12.3:1
Horsepower Peak Estimate:
Approx. 175-180 hp (crankshaft) at peak RPM.
Torque Peak Estimate:
Approx. 85-88 lb-ft (crankshaft) at peak RPM.
Type:
Digital Fuel Injection (DFI) with dual injectors per cylinder.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON.
System:
Forced lubrication (wet sump), with oil cooler.
System:
Liquid-cooled with fan.
Length Overall:
Approx. 2,075 mm (81.7 in)
Width Overall:
Approx. 705 mm (27.8 in)
Height Overall:
Approx. 1,135 mm (44.7 in)
Gross Vehicle Weight:
N/A (Typically not specified for motorcycles, curb weight is more relevant).
Curb Weight Estimate:
Approx. 178 kg (392.4 lbs) dry, may vary with fluids.
Crash Test Results:
N/A (Motorcycles are not rated by organizations like NHTSA or Euro NCAP in the same manner as cars).
Braking System:
Dual semi-floating 310 mm discs with radial-mount four-piston calipers (front), Single 220 mm disc with single-piston caliper (rear). ABS optional on some models/regions.
Lighting:
Halogen headlights, LED taillight.
Dashboard:
Digital instrument cluster displaying speed, RPM, gear position, fuel level, clock, trip meters, and diagnostic indicators.
Engine Management:
Advanced ECU with DFI, ignition timing control, and potentially traction control on later models within this range depending on market.
Diagnostic Ports:
Features diagnostic connectors for accessing ECU data and troubleshooting (covered in manual).
Oil Change:
Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement:
Refer to manual, often around 12,000-24,000 km (7,500-15,000 miles) depending on plug type and usage.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical (recommend every 500-1000 km).
Engine Oil:
Refer to manual for specific grade, likely a high-quality SAE 10W-40 or 10W-50 JASO MA/MA2 motorcycle specific synthetic oil.
Coolant:
Kawasaki specific coolant or a high-quality ethylene glycol-based coolant with corrosion inhibitors. Mixture ratio and capacity in manual.
Brake Fluid:
DOT 4 recommended for most applications.
Clutch Drag:
Some owners report occasional clutch drag, often related to fluid level, contamination, or clutch plate wear. Manual provides adjustment procedures.
Fuel Injector Cleaning:
Periodic cleaning may be beneficial for optimal DFI performance, especially if fuel quality is inconsistent.
Electronics Reliability:
As with any complex machine, electrical connections and sensors require periodic inspection. Manual aids in diagnostics.
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history in motorsport and performance motorcycle engineering.
Zx Series Lineage:
The ZX-10R is the successor to previous generations of Kawasaki's flagship liter-class sportbikes, continuously evolving in engine performance, chassis dynamics, and electronics.
Generation:
This manual covers the second generation (2008-2010) and the updated 2011 model of the ZX-10R, known for significant chassis and engine refinements.
Wsbk Success:
The ZX-10R platform has a strong presence and success in World Superbike (WSBK) racing, influencing its development.
