BMW 528i Complete Workshop Service Repair Manual 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: 528i Generation: E60/E61 (Facelift) Chassis Code: E60 (Sedan) / E61 (Wagon/Touring) Model Years Covered: 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment:...

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标签: 2008 2009 2010 528i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

E60/E61 (Facelift)

Chassis Code:

E60 (Sedan) / E61 (Wagon/Touring)

Model Years Covered:

2008, 2009, 2010

👋 Introduction

Market Position

Vehicle Segment:

Executive Sedan/Wagon

Target Audience:

Luxury car buyers seeking performance, comfort, and advanced technology

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS

Key Features

Chassis Platform:

BMW E60/E61 platform

Design Philosophy:

Focus on driving dynamics ('The Ultimate Driving Machine')

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable (typically PDF)

Page Count

Estimated Page Count:

Over 2000 pages (typical for comprehensive BMW workshop manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, diagnostics, cooling system, lubrication system, fuel injection, ignition system

Engine Management:

ECU operation, sensor diagnostics, emission control systems (including NOx sensors, DPF if applicable to specific market variants)

Transmission Manual:

Clutch, gearbox assembly, disassembly, adjustments, clutch hydraulic system

Transmission Automatic:

Automatic transmission assembly, disassembly, torque converter, mechatronics, control modules, fluid servicing

Drivetrain:

Driveshafts, differentials, axles, wheel bearings

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering knuckles, wheel alignment

Steering:

Power steering system (hydraulic or electric depending on specific build), steering rack, steering column, steering angle sensor

Brakes:

Brake system components (calipers, rotors, pads), hydraulic system, ABS, DSC (Dynamic Stability Control), brake booster, parking brake (mechanical or electronic)

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn

Body And Chassis:

Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, sunroof, chassis structural components

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant servicing, blower motor, climate control module

Infotainment And Comfort:

Radio, navigation system (CCC/CIC), speakers, power seats, heated seats, climate control panel

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and flushes

Routine Repairs:

Brake pad/rotor replacement, battery replacement, tire rotation, wiper blade replacement

Engine Diagnostics And Repair:

Troubleshooting engine performance issues, cylinder head removal/installation, piston/ring replacement, valve adjustments

Transmission Service And Repair:

Automatic transmission fluid and filter change, manual transmission clutch replacement, diagnostic procedures for shifting issues

Suspension And Steering Repair:

Replacement of ball joints, tie rod ends, wheel bearings, shock absorbers, steering rack repair/replacement

Brake System Overhaul:

Brake bleeding, caliper rebuild/replacement, ABS sensor replacement, DSC module diagnostics

Electrical Troubleshooting:

Using wiring diagrams to diagnose electrical faults, testing sensors and actuators, component replacement

HVAC System Repair:

Refrigerant recharging, blower motor replacement, evaporator core replacement, heater core replacement

Bodywork And Collision Repair:

Panel replacement, door hinge adjustment, bumper repair, glass replacement

Technical Depth

Depth Of Coverage:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostic Procedures:

Detailed troubleshooting guides, fault code interpretation, diagnostic tool usage (e.g., ISTA/D, INPA)

Torque Specifications:

Included for all critical fasteners

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Special Tools:

Identification and usage instructions for BMW-specific tools

📊 Manual Specifications

File Format

File Type:

Likely PDF (printable, searchable)

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Downloadable, typically PDF)

Paper Type

Paper Quality:

N/A (Downloadable, typically PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Variant:

N52B30 (3.0L Inline-6)

Engine Type:

Naturally Aspirated Inline-6 Cylinder

Displacement:

2996 cc (3.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.7:1

Valve Train:

DOHC, 4 valves per cylinder, Double VANOS, Valvetronic

Performance

Horsepower:

230 hp @ 6500 rpm

Torque:

200 lb-ft (271 Nm) @ 2750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Emission Control:

Closed-loop emission control system, catalytic converters, secondary air injection

🔧 Transmission

Standard

Transmission Type Std:

6-speed Manual (SMG optional in some markets/builds)

Optional

Transmission Type Opt:

6-speed Steptronic Automatic with Adaptive Transmission Control (ATC)

Features

Automatic Transmission Features:

Sport mode, Manual mode (Sequential Gearshift), Paddle shifters (optional)

Fluid Specifications

Automatic Transmission Fluid:

BMW ATF LT-5 or equivalent (consult manual for exact part number)

Manual Transmission Fluid:

BMW MTF LT-2 or equivalent (consult manual for exact part number)

📐 Dimensions

Exterior

Length:

Approx. 191.1 inches (4853 mm)

Width:

Approx. 72.2 inches (1833 mm)

Height:

Approx. 58.1 inches (1476 mm)

Wheelbase:

Approx. 116.4 inches (2956 mm)

Weights

Curb Weight:

Approx. 3700-3850 lbs (1678-1746 kg) depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for 2008-2010 E60 model)

IIHS Top Safety Pick:

Yes (for applicable years)

Active Features

Traction Control:

Dynamic Traction Control (DTC)

Stability Control:

Dynamic Stability Control (DSC)

Braking Assist:

Anti-lock Braking System (ABS), Brake Fade Compensation, Brake Drying

Passive Features

Airbags:

Front airbags, front side-impact airbags, head protection system (front and rear side curtain airbags)

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters

💡 Technology Features

Infotainment

Infotainment System:

iDrive (CCC or updated CIC system depending on build date and options)

Navigation:

Optional Professional Navigation System

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC) - front and rear

Cruise Control:

Standard cruise control; optional Active Cruise Control (ACC) with Stop & Go function

Headlights:

Halogen or Xenon Adaptive Headlights with LED angel eyes/daytime running lights

Connectivity

Bluetooth:

Optional Bluetooth connectivity for hands-free calling and audio streaming

Auxiliary Input:

Standard AUX input; optional USB adapter

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition Based Service (CBS) system, typically around 10,000-15,000 miles or as indicated by the vehicle's computer.

Air Filter Replacement:

Typically every 30,000-60,000 miles or as per CBS.

Cabin Filter Replacement:

Typically every 15,000-30,000 miles or annually.

Spark Plug Replacement:

Typically around 60,000 miles for the N52 engine.

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic oil, typically 0W-30 or 5W-30 (consult manual for precise specification).

Engine Oil Capacity:

Approx. 6.5 liters (6.9 US quarts) with filter change.

Coolant Specification:

BMW Blue Antifreeze (G48) or equivalent (50/50 mix with distilled water).

Brake Fluid Specification:

DOT 4 Low Viscosity (LV) or BMW DOT 4 equivalent.

Known Issues

Common Issues Engine N52:

Eccentric shaft sensor (Vanos solenoid related), oil leaks (valve cover gasket, oil filter housing gasket), PCV system issues, ignition coil failures.

Common Issues Transmission Auto:

Mechatronic unit failure, torque converter issues, valve body problems (often related to fluid degradation).

Common Issues Suspension:

Front control arm bushings, rear shock mounts, steering tie rod ends.

Common Issues Electrical:

Water pump failure (electric, with integrated thermostat), alternator issues, ABS/DSC sensor failures, iDrive system glitches.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Founding Year:

Model Evolution

E60 Introduction:

The E60 5 Series replaced the E39 generation in 2003 (2004 model year in North America). The 528i designation was reintroduced for the 2008 model year, replacing the 525i.

Facelift E60 Lci:

The facelift (LCI - Life Cycle Impulse) for the E60 occurred for the 2008 model year, introducing updated styling (headlights, taillights, bumpers) and technology.

Production

Manufacturing Locations:

Mainly Dingolfing, Germany; also Spartanburg, USA and Regensburg, Germany for certain variants/export markets.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E60 generation 5 Series was a frequent recipient of Car and Driver's 10Best awards in its earlier years, often praised for its driving dynamics.

Ratings

Reliability Ratings:

Varies by source; generally considered above average for its class, but with specific common issues that require attention as detailed in the manual.

Certifications

Manufacturer Certification:

Factory authorized service information