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Kawasaki Ninja 250R Service Repair Manual (2008-2009)
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Variant: EX250J (2008), EX250K (2009) Year: 2008-2009 👋 Introduction Market Position Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and...
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类型: Motorcycle
厂商:
斯库: 425997
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Variant:
EX250J (2008), EX250K (2009)
Year:
2008-2009
👋 Introduction
Market Position
Target Audience:
Professional motorcycle technicians, experienced DIY mechanics, and dedicated Kawasaki Ninja 250R owners seeking to perform in-depth maintenance and repairs.
Competitive Analysis
Value Proposition:
This manual offers factory-level diagnostic and repair procedures, enabling users to maintain their 2008-2009 Kawasaki Ninja 250R to peak performance and longevity, comparable to dealership-level service.
Key Features
Manual Scope:
Covers all aspects of the motorcycle from routine servicing to complete overhauls, providing the necessary detail for accurate and efficient repairs.
Diagrams And Illustrations:
Expect clear, detailed diagrams and illustrations that visually guide the user through complex procedures and component identification.
📋 Manual Details
Coverage Areas
Systems Covered:
• General Information
• Periodic Maintenance
• Fuel System
• Cooling System
• Engine Top End
• Clutch
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Appendix
Page Count
Estimated Page Count:
Approx. 400-500 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service Repair Manual
Manual Purpose:
This is a professional-level service manual designed for technicians to perform all maintenance, troubleshooting, and repair tasks required for the Kawasaki Ninja 250R.
Language
Language:
English
Format
Format:
Likely PDF or printed paper format, as per professional mechanic use.
📖 Manual Coverage
Systems Covered
Engine Systems:
Comprehensive coverage including top end (cylinder head, valves, camshafts), lubrication system (oil pump, oil passages), cooling system (radiator, coolant flow), fuel system (carburetors, fuel lines, petcock), and engine removal/installation procedures.
Chassis Systems:
Detailed coverage of wheels, tires, brakes (front and rear caliper and master cylinder service), suspension (front forks and rear shock absorber), steering (headset bearing service), and frame integrity checks.
Bodywork And Cosmetics:
While primarily a mechanical manual, it may include some information on fairing removal and installation for access to components.
Procedures Included
Engine Repair:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including valve adjustment, piston and ring replacement, crankshaft and connecting rod inspection, and transmission component service.
Electrical Diagnostics:
Comprehensive electrical system troubleshooting, including wiring diagrams, component testing procedures, and diagnosis of ignition, charging, lighting, and starter systems.
Fuel System Maintenance:
Carburetor synchronization, cleaning, rebuilding, jetting adjustments, fuel tank and petcock service, and fuel line inspection.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for all major mechanical and electrical systems, with specific fault codes or symptom-based diagnosis where applicable. This manual provides the depth needed for complete engine rebuilds and complex repairs.
Specifications And Tolerances:
Includes precise torque specifications for all fasteners, critical component measurements, wear tolerances for engine parts, and electrical resistance values.
📊 Manual Specifications
File Format
File Format Details:
If PDF, expect searchable text, high-resolution diagrams, and clear reproduction of original factory specifications.
Print Quality
Print Quality:
Professional print quality for paper manuals, with clear legible text and crisp diagrams. Digital formats should maintain original clarity.
Binding Type
Binding Type:
For printed manuals, likely a robust binding (e.g., spiral-bound or perfect-bound) suitable for workshop use.
Paper Type
Paper Type:
Durable, possibly coated paper to withstand workshop environments and frequent referencing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
249 cc (cubic centimeters)
Bore X Stroke:
60.0 mm x 44.1 mm
Compression Ratio:
12.4:1
Performance
Horsepower Approx:
Approx. 32 hp @ 11,000 rpm (varies slightly by market)
Torque Approx:
Approx. 16 lb-ft @ 10,000 rpm (varies slightly by market)
Fuel System
Carburetion:
Dual Keihin CVK30 carburetors
Fuel Type:
Unleaded gasoline, minimum 87 octane (AKI)
Lubrication System
Oil Type:
SAE 10W-40 API SG or SH with JASO MA specification motorcycle oil
Oil Capacity W Filter:
1.6 L (1.7 US qt)
Oil Capacity Wo Filter:
1.4 L (1.5 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for precise performance analysis and repair.
Final Drive:
Sealed chain drive
📐 Dimensions
Exterior
Overall Length:
2,005 mm (78.9 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,110 mm (43.7 in)
Wheelbase:
1,370 mm (53.9 in)
Weights
Dry Weight:
151 kg (333 lbs)
Curb Weight:
Approx. 169 kg (373 lbs)
Fuel Capacity:
18 L (4.8 US gal)
🛡️ Safety Features
Ratings
Safety Features Coverage:
While specific crash ratings are not applicable to motorcycles, the manual covers the proper maintenance and function of safety-critical components like brakes, tires, and lighting systems.
Active Features
Braking System:
Front: Single 290 mm petal-disc with dual-piston caliper. Rear: Single 220 mm petal-disc with dual-piston caliper.
Tire Specifications Front:
110/70-17 M/C 54H
Tire Specifications Rear:
130/70-17 M/C 62H
Passive Features
Lighting System:
Comprehensive electrical system coverage including headlight, taillight, turn signals, and brake lights.
💡 Technology Features
Infotainment
Infotainment Features:
As an entry-level sportbike, the 2008-2009 Ninja 250R does not feature advanced infotainment systems. Its technology focus is on core motorcycle functionality and rider feedback.
Driver Assistance
Rider Aids:
No electronic rider aids such as ABS or traction control are typically found on this model. The manual focuses on the mechanical and electrical systems that provide control.
Connectivity
Connectivity Features:
No digital connectivity features. The manual covers the analog and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Replacement Interval:
Inspect every 6,000 km (3,700 miles), replace as needed.
Spark Plug Replacement Interval:
Replace every 12,000 km (7,500 miles).
Valve Clearance Check Interval:
Every 12,000 km (7,500 miles).
Fluid Specifications
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based), 50% solution with deionized water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Chain Lube Recommendation:
High-quality motorcycle chain lubricant.
Known Issues
Common Wear Items:
Clutch wear, valve stem seals, and carburetor jetting issues are potential areas to inspect, with the manual providing precise guidance on diagnosis and repair.
Electrical System Tips:
The manual's electrical section will be invaluable for troubleshooting any intermittent electrical faults or wiring harness issues.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long-standing reputation for producing high-performance motorcycles, including iconic sportbikes and reliable everyday riders.
Model Evolution
Ninja 250R Lineage:
The Ninja 250R (EX250 series) has been a popular entry-level sportbike for decades, known for its sporty styling, accessible performance, and reliability, serving as a gateway to the Ninja family.
Production
Production Period:
The EX250 generation of the Ninja 250R spanned several years, with the 2008-2009 models representing a significant update in styling and refinement.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Ninja 250R has consistently been recognized as a top choice for new riders and budget-conscious sportbike enthusiasts due to its balance of performance, economy, and affordability.
Ratings
Reliability Reputation:
Kawasaki motorcycles, including the Ninja 250R, generally have a strong reputation for reliability and durability when properly maintained.