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2008-2010 Dodge Caravan Service and Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Years Covered: 2008, 2009, 2010 Vehicle Type: Minivan Codes Platform: RT (Chrysler RT platform) 👋 Introduction Market Position Segment: Full-size Minivan Target...
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类型: Caravan
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斯库: 507458
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Years Covered:
2008, 2009, 2010
Vehicle Type:
Minivan
Codes
Platform:
RT (Chrysler RT platform)
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance.
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar (older models), Chevrolet Uplander/Venture.
Key Features
Manual Value Proposition:
Provides dealership-level repair and maintenance information, saving significant costs on professional servicing.
Vehicle Selling Points:
Spacious interior, flexible seating (Stow 'n Go), family-friendly features.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, all repairs A-Z
Page Count
Estimated Page Count:
Varies by specific edition, typically 1500-3000+ pages for comprehensive factory manuals.
Manual Type
Type:
Service and Repair Manual (Workshop Manual)
Language
Language:
English
Format
Format:
Print (likely bound) or Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (EWE/EWK), 4.0L V6 (NHT)
Transmission:
4-Speed Automatic (42RLE), 6-Speed Automatic (62TE)
Brakes:
Front Disc, Rear Disc (ABS, Traction Control, Stability Control)
Suspension:
Front Independent (MacPherson Struts), Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
Wiring diagrams, component testing, charging system, starting system, lighting, body control modules (BCM), Powertrain Control Module (PCM)
HVAC:
Air Conditioning, Heating, Ventilation, Dual Zone Climate Control
Body:
Exterior panels, interior trim, doors, liftgate, power sliding doors, glass
Restraint Systems:
Airbags, seat belts, pretensioners
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups, brake service, tire rotation
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), component testing, troubleshooting flowcharts
Repair:
Engine mechanical, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Installation:
Component replacement procedures (e.g., alternator, starter, fuel pump)
Specifications:
Torque values, clearances, fluid capacities, diagnostic parameters
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting and bodywork repair.
Accuracy:
Vehicle-specific, exact same information used by dealership technicians.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically searchable, printable)
Print Quality
Print Quality:
High-resolution diagrams and text for clarity.
Binding Type
Binding:
Perfect bound or spiral bound for ease of use in a workshop environment.
Paper Type
Paper Quality:
Durable, high-quality paper suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3 Liters (3301cc)
Engine 1 Configuration:
3.3L V6 SOHC
Engine 1 Horsepower:
Approx. 175-180 hp @ 5000-5200 rpm
Engine 1 Torque:
Approx. 200-210 lb-ft @ 4000-4400 rpm
Engine 1 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Cooling System:
Liquid-cooled, pressurized system with thermostat
Optional Engine 1
Engine 2 Displacement:
3.8 Liters (3778cc)
Engine 2 Configuration:
3.8L V6 OHV (Pushrod)
Engine 2 Horsepower:
Approx. 197-200 hp @ 5200 rpm
Engine 2 Torque:
Approx. 230-232 lb-ft @ 4000 rpm
Engine 2 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Optional Engine 2
Engine 3 Displacement:
4.0 Liters (3952cc)
Engine 3 Configuration:
4.0L V6 SOHC
Engine 3 Horsepower:
Approx. 251 hp @ 6000 rpm
Engine 3 Torque:
Approx. 259 lb-ft @ 4000 rpm
Engine 3 Fuel System:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission 1 Type:
4-Speed Automatic (42RLE)
Optional
Transmission 2 Type:
6-Speed Automatic (62TE)
Features
Transmission Features:
Selectable manual shifting modes (Autostick on some models), electronic shifting control.
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (MS-9602) for both 42RLE and 62TE transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approximately 121.6 inches
Length:
Approximately 199.5 - 200.4 inches (depending on model/trim)
Width:
Approximately 78.2 inches
Height:
Approximately 68.8 - 69.1 inches
Weights
Curb Weight:
Varies by configuration, typically 4,400 - 4,800 lbs.
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 31.5 - 39.6 cu ft (Stow 'n Go configuration can vary)
Cargo Volume Behind 2Nd Row:
Approx. 81.1 - 87.1 cu ft
Cargo Volume Max:
Approx. 140.1 - 143.7 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Good (for models tested prior to 2010 revisions)
NHTSA Front Crash Test Passenger:
Good (for models tested prior to 2010 revisions)
NHTSA Side Impact Front Seat:
Good (for models tested prior to 2010 revisions)
NHTSA Side Impact Rear Seat:
Good (for models tested prior to 2010 revisions)
IIHS Front Offset Crash Test:
Good (for models tested prior to 2010 revisions)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - marketed as Electronic Stability Program or ESP).
Passive Features
Passive Safety Systems:
Front airbags, front side-impact airbags, overhead curtain airbags (optional), three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment Systems:
Optional Uconnect infotainment system with touchscreen, navigation, and satellite radio; standard AM/FM/CD player.
Driver Assistance
Driver Assistance Features:
Rear parking assist (optional), backup camera (optional on later models).
Connectivity
Connectivity Options:
Auxiliary audio input, USB port (on later Uconnect systems), Bluetooth streaming (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for exact specification).
Transmission Fluid Change Interval:
Recommended every 30,000-60,000 miles, or as per severe service schedule.
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine type (e.g., 3.3L/3.8L approx. 100,000 miles for platinum plugs; 4.0L varies).
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 or SAE 5W-30 (API certified, meets Chrysler MS-6395 specification) for most engines. Manual will specify exact type.
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically Mopar OAT coolant (blue) or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues Transmission:
Occasional issues with the 62TE transmission solenoids, torque converter shudder, or internal seal failures. The 42RLE can develop issues with the valve body or planetary gear sets.
Common Issues Power Sliding Doors:
Problems with motors, track wear, sensors, or wiring harnesses for the power sliding doors and liftgate.
Common Issues Suspension:
Wear in front control arm bushings, tie rod ends, and struts; rear axle bushings can also wear.
Common Issues Electrical:
Faulty body control modules (BCM), issues with power window motors, interior lighting, and sometimes the instrument cluster.
Common Issues HVAC:
Blend door actuator failures leading to improper temperature control or air direction.
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge pioneered the minivan segment with the original Caravan/Voyager in the mid-1980s, establishing a dominant market presence.
Model Evolution
Generation:
This generation (RT platform) was introduced for the 2008 model year, representing a significant redesign from the previous RS platform.
Production
Manufacturing Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (plants varied throughout production history).
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2008-2010 models might be scattered, the Caravan generation historically received praise for its practicality and Stow 'n Go seating.