DODGE Grand CARAVAN 2008-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year Range: 2008-2010 Codes Platform: NS (Dodge Grand Caravan, Chrysler Town & Country, Volkswagen Routan) 👋 Introduction Market Position Segment: Full-size...

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标签: 2008 2009 2010 Car Cars Dodge Grand CARAVAN Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Grand Caravan

Year Range:

2008-2010

Codes

Platform:

NS (Dodge Grand Caravan, Chrysler Town & Country, Volkswagen Routan)

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, commercial operators, DIY mechanics, automotive enthusiasts.

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Kia Sedona, Hyundai Entourage.

Key Features

Versatility:

Known for its spacious interior, flexible seating (Stow 'n Go), and family-friendly features.

Value Proposition:

Offers a compelling blend of space, functionality, and affordability, especially on the used market.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for Dodge Grand Caravan 2008-2010

Secondary Coverage:

Includes troubleshooting, diagnostics, maintenance, and repair procedures

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

3.3L V6 (EGA), 3.8L V6 (ERG), 4.0L V6 (EPP) - overhaul, diagnostics, timing, lubrication, cooling

Transmission:

40TES / 41TES (4-Speed Automatic), 62TE (6-Speed Automatic) - overhaul, diagnostics, fluid changes, electronic controls

Brakes:

Front & Rear Disc Brakes, ABS, Electronic Brake Force Distribution (EBD), Brake Rotor/Pad Replacement, Caliper Service

Suspension:

Front MacPherson Strut, Rear Torsion Beam Axle, Coil Springs, Shock Absorbers, Wheel Alignment, Bushing Replacement

Steering:

Power Rack and Pinion, Steering Column, Power Steering Pump & Hoses, Tie Rod Ends

Electrical:

Complete Wiring Diagrams, Fuses & Relays, Battery, Alternator, Starter, Lighting (Headlights, Taillights, Interior), Power Windows/Locks/Doors, HVAC Controls

Body:

Body Panels, Doors, Liftgate, Sliding Doors, Interior Trim, Bumpers, Glass Replacement, Sealing

HVAC:

A/C System (Refrigerant Handling, Compressor, Condenser, Evaporator), Heater Core, Blower Motor, Climate Control Module

Fuel System:

Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Pressure Regulator, Evaporative Emission Control (EVAP)

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Oxygen Sensors

Restraint Systems:

Airbags, Seatbelts, SRS Module, Occupant Restraint System Diagnostics

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Replacement

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing

Repair:

Component Removal & Installation, Rebuild Procedures, Component Replacement

Diagnostics:

On-Board Diagnostics (OBD-II), Scan Tool Usage, Sensor Data Interpretation

Specifications:

Torque Specifications, Tolerances, Clearances, Electrical Specifications

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Quality:

Likely high-resolution, searchable PDF with clear diagrams and text.

Print Quality

Scalability:

Printable pages, zoomable for detailed examination of diagrams and text.

Binding Type

Type:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.3L (201 cid) SOHC V6 (EGA)

Engine 1 Hp:

175 hp @ 5000 rpm

Engine 1 Torque:

205 lb-ft @ 4000 rpm

Engine 2

Engine 2:

3.8L (230 cid) OHV V6 (ERG)

Engine 2 Hp:

197 hp @ 5200 rpm

Engine 2 Torque:

230 lb-ft @ 4000 rpm

Engine 3

Engine 3:

4.0L (242 cid) SOHC V6 (EPP)

Engine 3 Hp:

251 hp @ 6000 rpm

Engine 3 Torque:

259 lb-ft @ 3800 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition

Spark Plugs:

Refer to manual for specific plug type and gap (e.g., Champion Iridium)

🔧 Transmission

Standard

Transmission Std:

4-Speed Automatic (40TES / 41TES)

Optional

Transmission Opt:

6-Speed Automatic (62TE) - typically with 4.0L engine

Features

Transmission Control:

Electronic Transmission Control (ETC)

Fluid

Fluid Type 4 Speed:

ATF+4 (Chrysler Part No. 68043742AB or equivalent)

Fluid Capacity 4 Speed:

Approx. 10.7 US quarts (10.1 Liters) for total fill

Fluid Type 6 Speed:

ATF+4 (Chrysler Part No. 68043742AB or equivalent)

Fluid Capacity 6 Speed:

Approx. 11.3 US quarts (10.7 Liters) for total fill

📐 Dimensions

Exterior

Wheelbase:

Approx. 119.2 inches (3028 mm)

Length:

Approx. 203.7 inches (5174 mm)

Width:

Approx. 79.0 inches (2007 mm)

Height:

Approx. 68.7 inches (1745 mm)

Interior

Passenger Volume:

Approx. 160+ cubic feet (variable by configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 32.0 cubic feet

Cargo Volume Behind 2Nd Row:

Approx. 80.0 cubic feet (Stow 'n Go)

Cargo Volume Max:

Approx. 140.0 cubic feet (all seats folded)

Weights

Curb Weight:

Approx. 4,400 - 4,700 lbs (1996 - 2132 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 6050 - 6350 lbs (2744 - 2880 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver 2008 2010:

5-Star (Good)

NHTSA Frontal Passenger 2008 2010:

5-Star (Good)

NHTSA Side Driver 2008 2010:

5-Star (Good)

NHTSA Side Passenger 2008 2010:

5-Star (Good)

NHTSA Rollover 2008 2010:

4-Star (Good)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Electronic Stability:

Available Electronic Stability Control (ESC) - later years/higher trims

Passive Features

Airbags:

Frontal Airbags, Available Side Curtain Airbags, Available Front Side Airbags

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Available AM/FM/CD player, optional SiriusXM Satellite Radio, rear-seat entertainment systems.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Parking Assist:

Optional rear park assist system.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack for connecting external devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles (9,600 km) or 6 months, or based on oil change indicator system.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed.

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or annually.

Transmission Fluid Change:

Refer to manual for specific intervals, typically around 60,000-100,000 miles (96,000-160,000 km), or sooner under severe usage.

Coolant Change:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically every 100,000 miles (160,000 km) or 5 years.

Fluid Specifications

Engine Oil:

SAE 5W-20, API Certified (e.g., Mopar 68001334AB)

Coolant:

Mopar OAT (Orange) Antifreeze/Coolant, or equivalent HOAT

Brake Fluid:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid (Chrysler Part No. 04303026AA or equivalent)

Known Issues

Transmission Slippage:

Some models, particularly with the 4-speed automatic, can experience slippage or delayed engagement, often due to worn clutches or valve body issues.

Power Door Actuators:

Sliding door and liftgate power door lock actuators can fail, leading to non-operation.

Cv Axle Boots:

Cracked or torn CV axle boots can lead to grease loss and eventual joint failure.

Wiper Motor Failure:

Front wiper motor failure is a relatively common issue.

Alternator Failure:

Alternators can fail, leading to battery drain and charging system issues.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a long history of producing reliable and practical vehicles, including a significant presence in the minivan segment.

Model Evolution

Grand Caravan Generation:

This generation (2008-2010) represents the final iteration of the NS platform, building upon the success of previous generations.

Platform Sharing:

Shared with Chrysler Town & Country and Volkswagen Routan, highlighting platform consolidation within DaimlerChrysler (later Chrysler Group LLC).

Production

Manufacturing Location:

Windsor Assembly Plant, Windsor, Ontario, Canada.

🏆 Awards & Recognition

Recognitions

Family Car Awards:

The Grand Caravan was frequently recognized for its family-friendly features and value, often appearing on 'best family car' lists.

Safety Awards:

Achieved high safety ratings from NHTSA and IIHS for its respective model years.