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Mitsubishi Lancer 2008-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008-2010 Codes Chassis Codes: CY, CZ (for the tenth generation Lancer) 👋 Introduction Market Position Segment: Compact/Small Family Car (C-segment), with...
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Mitsubishi Lancer 2008-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2008-2010
Codes
Chassis Codes:
CY, CZ (for the tenth generation Lancer)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car (C-segment), with performance-oriented variants like the Ralliart and Evolution competing in sport compact and rally-bred performance categories.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Volkswagen Golf.
Key Features
Platform:
GS platform (shared with Mitsubishi Outlander and Citroën C-Crosser/Peugeot 4007 in some markets for the global Lancer, but typically a dedicated platform for North American Lancer).
Styling Philosophy:
Sharp, aggressive styling with a distinctive 'jet fighter' grille (especially on GTS and Evolution models), appealing to a younger demographic and performance enthusiasts.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America, Europe, and Asia, reflecting common Lancer configurations for these markets)
Trim Levels Covered:
DE, ES, GTS, Ralliart, Evolution (specific details may vary based on regional availability and engine/drivetrain options)
Page Count
Estimated Page Count:
1500-2500+ pages (typical for comprehensive workshop manuals covering multiple model years and variants)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECM/PCM), manual transmission, automatic transmission, clutch, drive shafts, axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD, disc/drum), wheels and tires, chassis and frame.
Body And Interior:
Body construction, exterior panels, doors, windows, locks, interior trim, seats, HVAC (heating, ventilation, air conditioning), interior electrical components, lighting systems.
Electrical And Electronics:
Battery, charging system, starting system, lighting, gauges, warning indicators, infotainment system, power accessories (windows, mirrors, seats), body control module (BCM), engine control module (ECM), transmission control module (TCM), diagnostic trouble codes (DTCs), wiring diagrams.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and chassis issues; guided troubleshooting charts based on symptoms and diagnostic trouble codes (DTCs).
Repair And Overhaul:
Engine disassembly and reassembly, transmission overhaul, brake system component replacement, suspension and steering component repair, body panel repair and replacement, electrical component repair and replacement.
Diagnostics:
OBD-II diagnostics, scanner usage, sensor testing, actuator testing, component resistance and voltage checks.
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick navigation to specific topics or components.
Print Quality
Quality:
Digital format, resolution suitable for screen viewing and printing of individual pages or sections.
Binding Type
Type:
N/A (Digital PDF format)
Paper Type
Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4A91 (1.5L), 4G15/4G18 (1.5L/1.8L - less common in certain markets for this generation), 4B10 (2.0L), 4B11 (2.4L), 4B11T (2.0L Turbocharged for Evolution).
Displacement Options:
1.5L, 1.8L, 2.0L, 2.4L (Naturally Aspirated); 2.0L Turbocharged.
Performance
Horsepower Range:
Approx. 100 hp (1.5L) to 152 hp (2.4L GTS), up to 291 hp (Evolution GSR/MR).
Torque Range:
Approx. 95 lb-ft (1.5L) to 154 lb-ft (2.4L GTS), up to 300 lb-ft (Evolution GSR/MR).
Fuel System
Induction:
Multi-point fuel injection (MPI), Gasoline Direct Injection (GDI) for some 4B1 engines, Turbocharged with intercooler for Evolution models.
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended for Turbocharged models).
🔧 Transmission
Standard
Type Common:
5-speed Manual Transmission
Optional
Type Common:
CVT (Continuously Variable Transmission) on some 2.0L models, 6-speed Automatic Transmission on some GTS models, 6-speed Twin-Clutch Sportronic (TC-SST) on Evolution MR.
Features
Drivetrain:
Front-Wheel Drive (FWD) standard on most trims; All-Wheel Drive (AWD) available on Ralliart and Evolution models.
AWD System:
S-AWC (Super All-Wheel Control) on Evolution models, featuring Active Center Differential (ACD), Active Yaw Control (AYC), and Sport ABS.
📐 Dimensions
Exterior
Length:
Approx. 180.0 - 182.0 inches (varies slightly by trim and specific model year updates).
Width:
Approx. 69.4 inches.
Height:
Approx. 58.3 inches.
Wheelbase:
Approx. 104.2 inches.
Weights
Curb Weight Range:
Approx. 2,900 lbs (base models) to 3,600 lbs (Evolution models).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star (for most models and years, refer to specific year/crash test data).
NHTSA Front Impact Passenger:
5-star (for most models and years).
IIHS Top Safety Pick:
Often awarded Top Safety Pick status for its generation.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD).
Traction Control:
Standard Traction Control System (TCS).
Stability Control:
Standard Active Stability Control (ASC) on most models.
Passive Features
Airbags:
Front driver and passenger airbags, front seat-mounted side airbags, side curtain airbags (standard on most trims).
Seat Belts:
3-point front and rear seat belts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Head Unit Options:
Standard AM/FM/CD players with auxiliary input. Optional Rockford Fosgate premium audio systems, touch-screen infotainment units with navigation (depending on trim and options).
Connectivity:
Bluetooth hands-free calling and audio streaming available on higher trims or as an accessory. USB ports may be present on later models or via accessory kits.
Driver Assistance
Advanced Systems:
Adaptive cruise control (ACC) and keyless entry with push-button start available on select higher-trim models. Rain-sensing wipers and automatic headlights.
Performance Tech:
S-AWC (Super All-Wheel Control) system on Evolution models is a key technological differentiator, offering selectable drive modes (Tarmac, Gravel, Snow) and advanced torque vectoring.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used. Refer to manual for specific severe vs. normal service schedules.
Air Filter Replacement:
Typically every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Iridium-tipped spark plugs usually have a longer interval, often 60,000 to 100,000 miles (96,000 to 160,000 km).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 (for most naturally aspirated 4B1 engines), SAE 5W-30 (for some older engines or turbocharged models). Always check owner's manual or manual for specific viscosity and API/ILSAC certification.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with pink coloration. Capacity approx. 6.1 - 7.3 liters (depending on engine).
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-J3 or SP-III equivalent. Capacity approx. 7.5 - 8.5 liters for a drain and fill.
Known Issues
Engine Performance:
Some reports of carbon buildup on intake valves for direct-injection engines (4B1 series), requiring occasional cleaning. Oil consumption issues can occur in some cases, especially if maintenance is neglected.
Transmission:
CVT models may experience occasional hesitation or premature wear if fluid is not changed regularly. TC-SST transmission on Evo X can be sensitive to heat and requires specific fluid maintenance.
Suspension And Steering:
Front control arm bushings and ball joints can wear over time, leading to clunking noises or steering wander. Rear suspension components might require alignment checks after component replacements.
Electrical:
Power window motors, HVAC blower motors, and alternator failures have been reported by some owners. ECU software updates might be available for certain drivability issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to the early 20th century.
Model Evolution
Generation:
This period represents the tenth generation of the Mitsubishi Lancer, known internally as the Lancer CY/CZ series. It marked a significant redesign and modernization compared to its predecessor.
Key Variants:
The introduction of the high-performance Lancer Evolution X (or Evo X) with its advanced S-AWC system was a significant highlight of this generation. The Ralliart model served as a bridge between standard Lancers and the Evo.
Production
Production Period:
2007 (for 2008 model year) through 2017 (globally, with variations by market).
Manufacturing Locations:
Primary assembly in Mizushima, Kurashiki, Okayama, Japan. Also produced in other Mitsubishi global plants depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent high safety ratings from organizations like NHTSA and IIHS for the model range.
Performance Recognition:
The Lancer Evolution variants consistently received accolades in performance car reviews and motorsport participation.
Ratings
Consumer Ratings:
Generally positive consumer reviews for value, performance (especially Evolution models), and reliability, though some electrical and powertrain components have been noted as potential weak points by certain owner surveys.
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