Yamaha TT R110 TTR110 Service Repair Manual 2008-2010

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R110 Model Variant: TT-R110 Product Type: Service Repair Manual Codes Engine Code: N/A (Specific engine codes not provided in product info, typically a...

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类型: Motorcycle

斯库: 190916

标签: 2008 2009 2010 Motorcycle Motorcycles TT Models TT R110 TTR110 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TT-R110

Model Variant:

TT-R110

Product Type:

Service Repair Manual

Codes

Engine Code:

N/A (Specific engine codes not provided in product info, typically a 110cc 4-stroke off-road engine)

Chassis Code:

N/A (Specific chassis codes not provided in product info)

👋 Introduction

Market Position

Segment:

Entry-level youth/recreational off-road motorcycle

Target Audience:

Young riders, beginners, recreational off-road enthusiasts, parents of young riders.

Competitive Analysis

Competitors:

Honda CRF100F/CRF110F, Kawasaki KLX110/KLX110L, Suzuki DR-Z110 (older models).

Key Features

Features:

Compact size, user-friendly operation, reliable 4-stroke engine, electric start (on many models), suitable for various skill levels.

Value Proposition

Manual Value:

Empowers owners to perform essential maintenance, troubleshoot issues, and understand their vehicle's systems, reducing reliance on costly dealer service.

📋 Manual Details

Coverage Areas

Years Covered:

2008, 2009, 2010

Page Count

Estimated Pages:

Hundreds (Specific number not provided, but implies comprehensive coverage)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting.

Transmission:

Clutch system, gear shifting mechanism, internal transmission components, lubrication, and maintenance.

Fuel System:

Carburetor service, fuel tank, fuel lines, fuel pump (if applicable), and air filter maintenance.

Ignition System:

CDI unit, spark plug, ignition coil, timing, and troubleshooting.

Electrical System:

Wiring diagrams, battery, lighting system, starter motor, charging system, and component testing.

Cooling System:

Air-cooled engine design, heat dissipation, and related components.

Exhaust System:

Muffler, exhaust pipe, and related hardware inspection and maintenance.

Frame And Bodywork:

Frame inspection, body panels, seat, fenders, handlebars, and controls.

Suspension System:

Front fork (telescopic), rear shock absorber, linkage (if applicable), and adjustments.

Braking System:

Front and rear brake mechanisms (drum or disc, as applicable), brake fluid, pads/shoes, and adjustments.

Wheel And Tires:

Wheel spoke tension, tire inspection, pressure, replacement, and rim maintenance.

Controls And Cables:

Throttle cable, clutch cable, brake cables, and lever adjustments.

Procedures Included

Routine Maintenance:

Oil changes, filter cleaning/replacement, chain lubrication and adjustment, spark plug checks, and general inspection.

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, electrical faults, and component failures.

Disassembly Assembly:

Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.

Rebuilding:

Detailed instructions for overhauling engines, transmissions, carburetors, and other key mechanical systems.

Adjustments:

Correct procedures for adjusting carburetor settings, clutch, brakes, chain tension, and suspension.

Specifications:

Torque values, clearances, fluid capacities, and other critical technical data.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance and routine checks to complete engine rebuilds, diagnostics, and electrical system troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, allowing for quick access to specific topics.

Printable:

Yes, PDF format allows for printing of individual pages or sections.

Print Quality

Quality:

High-resolution digital format, ensuring clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format, not a physical book)

Paper Type

Paper:

N/A (Digital PDF format, not a physical book)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve

Displacement:

109cc (approximately)

Bore X Stroke:

Typically around 50.0 mm x 55.2 mm (refer to manual for exact figures).

Compression Ratio:

Typically around 9.5:1 to 10.0:1 (refer to manual for exact figures).

Performance

Horsepower:

Estimated 7-9 HP (at crankshaft, specific figures not in product info, dependent on exact tuning).

Torque:

Estimated 5-6 lb-ft (at crankshaft, specific figures not in product info).

Fuel System

Carburetor:

Mikuni VM17 (typical for this model, refer to manual for exact specification).

Fuel Type:

Unleaded gasoline (minimum octane rating typically 87).

Fuel Tank Capacity:

Approximately 1.1 US gallons (4.2 Liters) (typical, refer to manual).

Lubrication

Oil Type:

Yamalube 4 (or equivalent 4-stroke motorcycle oil, SAE 10W-30 or 20W-40 depending on temperature, refer to manual for precise specification).

Oil Capacity:

Approximately 0.8-1.0 Liters (with filter change, refer to manual for exact capacity).

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR6HSA or similar (refer to manual for exact specification).

🔧 Transmission

Standard

Transmission Type:

Automatic (Centrifugal clutch with 4-speed gearbox)

Optional

Optional Transmission:

N/A (Standard configuration)

Features

Clutch Type:

Wet, multi-plate automatic clutch

Gear Ratios:

Refer to manual for specific gear ratios.

Final Drive:

Chain drive (O-ring sealed type, typical).

Drive Chain Spec:

428 O-ring chain (typical, refer to manual for exact pitch and number of links).

Transmission Oil Type:

Yamaha Gear Oil 10W-30 or equivalent (refer to manual for exact specification).

Transmission Oil Capacity:

Approximately 0.3 Liters (refer to manual for exact capacity).

📐 Dimensions

Exterior

Overall Length:

Approximately 1740 mm (68.5 inches) (refer to manual for exact figures).

Overall Width:

Approximately 760 mm (29.9 inches) (refer to manual for exact figures).

Overall Height:

Approximately 1010 mm (39.8 inches) (refer to manual for exact figures).

Seat Height:

Approximately 730 mm (28.7 inches) (refer to manual for exact figures).

Wheelbase:

Approximately 1200 mm (47.2 inches) (refer to manual for exact figures).

Ground Clearance:

Approximately 264 mm (10.4 inches) (refer to manual for exact figures).

Weights

Wet Weight:

Approximately 82 kg (181 lbs) (refer to manual for exact figures).

Dry Weight:

Approximately 74 kg (163 lbs) (refer to manual for exact figures).

Gross Vehicle Weight Rating:

N/A (Typical for off-road motorcycles, not a specific GVWR listed).

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road motorcycles are not typically subjected to the same crash testing standards as street vehicles).

Active Features

Active Safety:

Responsive braking system, predictable handling, low center of gravity for stability.

Passive Features

Passive Safety:

Durable frame construction, protective body panels, handlebars designed to absorb some impact.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a basic off-road motorcycle with no electronic infotainment features).

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance features).

Connectivity

Connectivity Features:

N/A (No connectivity features).

Engine Management

Engine Management System:

Basic CDI ignition system with mechanical carburetor. No electronic fuel injection or ECU.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months, whichever comes first (typical, refer to manual for precise intervals and specific conditions).

Air Filter Cleaning:

Every 500 km or as needed based on conditions (refer to manual).

Spark Plug Check Gap:

Every 1000 km (refer to manual).

Clutch Adjustment:

As needed, typically before each riding season or if lever free play changes (refer to manual).

Chain Lubrication Adjustment:

Every 200-300 km or after riding in wet conditions (refer to manual for precise slack specification).

Fluid Specifications

Engine Oil Viscosity:

SAE 10W-30 or SAE 20W-40 (depending on ambient temperature, refer to manual for chart).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific brake system requirements).

Chain Lubricant:

Specialized motorcycle chain lubricant or heavy-duty motor oil (refer to manual).

Known Issues

Common Issues:

Carburetor jetting sensitivity to altitude/temperature, chain wear, clutch adjustment, general wear and tear on suspension components due to off-road use.

Preventative Maintenance Tips:

Regular cleaning of air filter, proper chain tension and lubrication, checking tire pressures, inspecting for loose fasteners, ensuring proper engine oil level.

📚 Vehicle History

Brand Heritage

Brand Origin:

Yamaha Motor Corporation, Japan.

Brand Specialization:

Known for a wide range of motorcycles, from sportbikes to off-road, ATVs, and scooters, with a strong racing pedigree.

Model Evolution

Predecessor:

The TT-R110 is an evolution of Yamaha's smaller displacement off-road and trail bikes, often succeeding models like the TT-R90.

Design Philosophy:

Designed as a step-up model for younger riders transitioning from smaller bikes or for adults seeking a lightweight, manageable trail bike.

Production

Production Period:

The TT-R110 was introduced in 2007 and has continued with updates and minor revisions through subsequent model years, including the 2008-2010 period covered by this manual.

Manufacturing Location:

Typically manufactured in Japan or other Yamaha global production facilities.

🏆 Awards & Recognition

Recognitions

Industry Recognitions:

N/A (Specific awards not typically published for this class of recreational vehicle, but it's a popular and well-regarded model within its segment).

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to reliability and ease of use for its intended purpose.

Certifications

Emissions Certification:

Designed to meet applicable emissions standards for off-road recreational vehicles in its target markets.