Segment:
Adventure-Touring Motorcycle
Target Audience:
Riders seeking long-distance touring capability, off-road versatility, and reliable performance.
Key Competitors:
BMW F650GS/F800GS, KTM 690 Enduro/SMC, Honda Transalp (older models), Suzuki V-Strom 650.
Adventure Focus:
Long-travel suspension, spoked wheels, upright riding position, large fuel tank, wind protection.
Engine Characteristics:
Torquey single-cylinder engine, known for reliability and good low-to-mid-range power delivery suitable for varied terrain.
Primary Coverage:
Comprehensive service, repair, and maintenance for the Yamaha XT660Z Ténéré (2008-2010).
Specific Systems Covered:
Engine, fuel system, ignition system, transmission, clutch, chassis, suspension, braking system, electrical system, bodywork, troubleshooting, diagnostics.
Estimated Pages:
Likely over 300 pages, typical for a comprehensive workshop manual.
Type:
Workshop Service Repair Manual
Format:
Digital (likely PDF), printable pages, searchable text.
Powertrain:
Engine (disassembly, assembly, tuning), fuel injection system, exhaust system, cooling system, lubrication system.
Drivetrain:
Clutch operation and maintenance, gearbox inspection and repair, final drive (chain and sprockets).
Chassis And Suspension:
Front fork servicing and adjustment, rear shock absorber maintenance, steering system, wheel bearings, frame inspection.
Braking System:
Hydraulic brake system servicing (front and rear), brake pad replacement, caliper maintenance, fluid bleeding.
Electrical System:
Battery maintenance, charging system (stator, rectifier/regulator), ignition system components, lighting circuits, starter motor, wiring diagrams.
Bodywork And Trim:
Fairing removal and installation, seat servicing, fuel tank maintenance, panel alignment.
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting.
Repair And Rebuild:
Step-by-step instructions for engine disassembly, gearbox overhaul, suspension component replacement, and more.
Technical Adjustments:
Throttle cable adjustment, idle speed setting, fuel injection system adjustments (if applicable via diagnostic tools).
Level Of Detail:
Comprehensive, suitable for experienced DIY mechanics and professional technicians. Covers detailed internal component repair and calibration.
Diagnostic Capabilities:
Includes diagnostic flowcharts and procedures for identifying and resolving mechanical and electrical faults.
Digital Format:
PDF (Portable Document Format)
Printability:
High-resolution scans designed for clear printing of diagrams and text.
Binding:
Not applicable for digital format; for physical copies, typically comb or spiral binding for lay-flat use.
Paper Quality:
Not applicable for digital format; for physical copies, usually standard paper for text and glossy for photographic sections/diagrams.
Type:
Single-cylinder, 4-stroke, SOHC, 4-valve
Bore X Stroke:
100.0 mm x 84.0 mm
Cooling System:
Liquid-cooled
Horsepower:
Approximately 47.3 HP @ 6000 RPM (may vary slightly by region and regulations)
Torque:
Approximately 58.4 Nm @ 5250 RPM (may vary slightly by region and regulations)
Induction:
Electronic Fuel Injection (EFI) with dual throttle valves (YCC-T system is not on this model; simpler EFI)
Fuel Type:
Unleaded gasoline, minimum 91 RON
Ignition System:
TCI (Transistor Controlled Ignition)
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA.
Oil Capacity:
Approximately 2.4 Liters with oil filter change.
Length:
Approx. 2225 mm (87.6 in)
Width:
Approx. 890 mm (35.0 in)
Height:
Approx. 1450 mm (57.1 in) (seat height varies)
Wheelbase:
Approx. 1500 mm (59.1 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Dry Weight:
Approx. 183 kg (403 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (with fluids)
Fuel Tank Capacity:
23 Liters (6.1 US gal)
Front Tire Size:
90/90-21M/C 54S (spoked)
Rear Tire Size:
130/80-17M/C 65S (spoked)
Wheelbase Design:
Spoked wheels for durability and off-road capability.
Instrument Cluster:
Digital LCD multi-function display including speedometer, tachometer, fuel gauge, clock, trip meters, and gear position indicator (on some later models/units).
ABS:
Optional Anti-lock Braking System (ABS) available on certain model years and markets.
Diagnostic Ports:
OBD-II or specific Yamaha diagnostic connectors for electronic diagnostics, as detailed in the manual.
Oil And Filter Change:
Every 10,000 km or 12 months, whichever comes first.
Air Filter Cleaning:
Every 10,000 km (more frequently in dusty conditions).
Valve Clearance Check:
Every 20,000 km.
Spark Plug Replacement:
Every 20,000 km.
Coolant Type:
Yamaha Coolant (or equivalent) based on ethylene glycol, 50% mixture with distilled water.
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals due to typical usage patterns.
Potential Electrical Concerns:
Rectifier/regulator issues have been noted on some Yamaha models of this era, though not specific to all XT660Zs.
Fuel System Notes:
Regular fuel system cleaning and check for injector performance can be beneficial for optimal running.
Yamaha Legacy:
Yamaha has a long history in motorcycle manufacturing, particularly in rally and adventure segments with iconic models like the original Ténéré.
Tenere Lineage:
The Ténéré nameplate has been associated with Yamaha's Dakar Rally heritage and dual-sport motorcycles since the 1980s, evolving through various engine displacements.
Xt660Z Generation:
The XT660Z Ténéré, utilizing the 660cc single-cylinder engine, was introduced to bridge the gap between smaller dual-sports and larger adventure bikes, offering a more accessible and rugged option.
Manufacturing Location:
Primarily manufactured in Japan and/or other Yamaha global production facilities.
Off Road Capability Accolades:
While not typically associated with specific awards, the Ténéré line is recognized for its off-road heritage and capability within the adventure touring community.
Reliability Reputation:
Generally good reliability due to its robust single-cylinder engine and simpler mechanicals compared to multi-cylinder competitors.
