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KIA SOUL AM 2008-2012 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Generation Code: AM Model Years: 2008-2012 👋 Introduction Market Position Vehicle Segment: Subcompact crossover SUV (CUV). Competitive Analysis Key Competitors Generation Am:...
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KIA SOUL AM 2008-2012 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul
Generation Code:
AM
Model Years:
2008-2012
👋 Introduction
Market Position
Vehicle Segment:
Subcompact crossover SUV (CUV).
Competitive Analysis
Key Competitors Generation Am:
Nissan Cube, Scion xB, Honda Fit (as a spacious hatchback alternative).
Key Features
Design Philosophy:
Unique, boxy styling and surprisingly spacious interior for its exterior dimensions.
Target Audience:
Younger buyers, urban dwellers, those seeking practicality and distinctive styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Page Count
Estimated Pages:
Comprehensive (Exact page count not specified in product info, but workshop manuals are typically extensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, common for online sales)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, inspection, repair, and reassembly of engine components.
Engine Electrical:
Diagnostics, wiring diagrams, component testing, and repair for engine electrical systems.
Fuel System:
GDI and MPI fuel injection systems, fuel pumps, injectors, lines, and emissions control.
Cooling System:
Radiator, thermostat, water pump, hoses, fans, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil pan, oil galleries, and oil specifications.
Exhaust System:
Manifolds, catalytic converter, mufflers, pipes, and mounting hardware.
Transmission Manual:
Detailed procedures for clutch, gearbox disassembly, repair, and adjustment.
Drivetrain:
Axles, drive shafts, CV joints, and differential components.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, and alignment procedures.
Steering:
Steering column, steering rack, power steering system (if applicable), and alignment.
Brakes:
Disc and drum brake systems, hydraulic lines, master cylinder, calipers, pads, rotors, and ABS.
Body Electrical:
Lighting, wipers, horn, power windows, locks, mirrors, and interior electrical components.
Body And Chassis:
Frame, body panels, doors, hood, trunk, interior trim, and noise insulation.
HVAC System:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, and refrigerant.
Safety Systems:
Airbag system, seat belts, and related sensors.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, and inspections.
Troubleshooting:
Diagnostic flowcharts, symptom analysis, and common fault identification.
Repair:
Step-by-step instructions for component replacement and repair of all covered systems.
Diagnostics:
OBD-II codes, sensor data interpretation, and diagnostic tool usage.
Specifications:
Torque values, clearances, fluid capacities, and electrical resistance values.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - assumed for digital product
Print Quality
Printability:
High-resolution graphics and text for clear printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
Searchability
Text Search:
Searchable text for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
1.6L Gamma GDI
Engine 1 Configuration:
Inline 4-cylinder
Engine 1 Displacement:
1591 cc
Engine 1 Fuel Delivery:
Gasoline Direct Injection (GDI)
Engine 1 Estimated Power:
Approx. 124 hp @ 6300 rpm (Varies slightly by market/year)
Engine 1 Estimated Torque:
Approx. 115 lb-ft @ 4850 rpm (Varies slightly by market/year)
Secondary Engine
Engine 2 Name:
2.0L Nu MPI
Engine 2 Configuration:
Inline 4-cylinder
Engine 2 Displacement:
1998 cc
Engine 2 Fuel Delivery:
Multi-Point Injection (MPI)
Engine 2 Estimated Power:
Approx. 142 hp @ 6000 rpm (Varies slightly by market/year)
Engine 2 Estimated Torque:
Approx. 137 lb-ft @ 4600 rpm (Varies slightly by market/year)
Fuel System
Ignition Type:
Electronic ignition with individual coil-on-plug (COP) ignition.
Performance
Emission Control:
Catalytic converter, Oxygen (O2) sensors, EVAP system.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Transmission Code:
M6CF1
Optional
Optional Transmission Type:
Automatic (likely 4-speed for this generation, check manual for specifics)
Features
Clutch Type:
Dry, single-plate, diaphragm spring type clutch.
Transmission Fluid Type:
Manual Transmission Fluid (MTF) - Specific viscosity and API rating detailed in manual.
📐 Dimensions
Exterior
Length:
Approx. 4115-4120 mm (162.0-162.2 in)
Width:
Approx. 1765 mm (69.5 in)
Height:
Approx. 1600-1610 mm (63.0-63.4 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Interior
Passenger Volume:
Class-leading for its segment, emphasizing upright seating and good headroom.
Cargo
Cargo Volume Rear Seats Up:
Approx. 15.1 cu ft (Varies by market and specific configuration)
Cargo Volume Rear Seats Down:
Approx. 34.7 cu ft (Varies by market and specific configuration)
Weights
Curb Weight:
Approx. 1230-1350 kg (2712-2976 lbs), varies by engine and trim.
Gross Vehicle Weight Rating:
GVWR available in the manual.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for models tested in its class)
IIHS Top Safety Pick:
Achieved good ratings in front and side impact tests for many models.
Active Features
ABS:
Standard Anti-lock Braking System.
Electronic Stability Control:
Often standard or available (ESC/ESP).
Traction Control:
Standard Traction Control System (TCS).
Passive Features
Airbags:
Front airbags, side-impact airbags, and curtain airbags (availability varies by trim).
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Base models featured AM/FM/CD with auxiliary input. Higher trims offered MP3 playback, USB, and Bluetooth connectivity.
Navigation:
Optional navigation system available on select higher trims.
Driver Assistance
Cruise Control:
Available on most trims.
Parking Assist:
Rear parking sensors available on some models.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles or 6 months, whichever comes first (check manual for specific engine/oil type).
Air Filter Replacement:
Generally recommended every 15,000-30,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Typically recommended annually or every 15,000 miles.
Spark Plug Replacement:
Varies by engine type; GDI engines often have longer intervals than MPI. Consult manual for exact mileage (e.g., 60,000-100,000 miles for iridium plugs).
Fluid Specifications
Engine Oil Type 1.6L:
API SN or ILSAC GF-5, SAE 0W-20 or 5W-30 (check manual for exact specification).
Engine Oil Type 2.0L:
API SN or ILSAC GF-5, SAE 5W-20 or 5W-30 (check manual for exact specification).
Coolant Type:
Ethylene Glycol based coolant, typically a long-life type (e.g., HOAT or OAT, color may vary; consult manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact requirement).
Manual Transmission Fluid:
Specific Manual Transmission Fluid (MTF) meeting Kia specifications (check manual for part number/viscosity).
Known Issues
Engine 1.6L Gamma Gdi:
Potential for carbon buildup on intake valves due to direct injection, requiring occasional cleaning.
Engine 2.0L Nu Mpi:
Generally reliable; some reports of oil consumption at higher mileage, may require monitoring. Intake manifold runner control issues can occur.
Suspension Components:
Occasional wear on front suspension components like control arm bushings or sway bar links, especially in rougher climates.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues related to sensors or actuators can sometimes occur, detailed troubleshooting in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, a South Korean automobile manufacturer.
Model Evolution
First Generation:
The AM generation marked the debut of the Kia Soul, introduced in 2008 (for the 2009 model year in North America).
Design Inspiration:
Kia utilized three distinct design concepts (Soul, Soul+, and Soul burner) at the 2006 North American International Auto Show to gauge public reaction.
Production
Manufacturing Plant:
Gwangmyeong, South Korea (Donghee Plant).
🏆 Awards & Recognition
Recognitions
Kbb Best Resale Value:
While not always a leader, the Soul often received positive mentions for its value proposition and decent resale.
Ratings
Consumer Reports:
Received mixed reviews initially, but improved with subsequent model years. Specific reliability ratings for AM generation vary.
Certifications
Emissions Compliance:
Complies with relevant emissions standards for its production years.
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