2008-2012 Suzuki VLR1800 BOULEVARD C109R Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Boulevard C109R Year: 2008-2012 Product Name: 2008-2012 Suzuki VLR1800 BOULEVARD C109R Service Repair Manual Codes Model Code: VLR1800 👋 Introduction Market Position Market...

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Boulevard C109R

Year:

2008-2012

Product Name:

2008-2012 Suzuki VLR1800 BOULEVARD C109R Service Repair Manual

Codes

Model Code:

VLR1800

👋 Introduction

Market Position

Market Segment:

Cruiser Motorcycle

Target Audience:

Suzuki Boulevard C109R owners, DIY mechanics, and professional motorcycle technicians.

Competitive Analysis

Comparable Models:

Honda VTX1800, Yamaha Raider, Kawasaki Vulcan 1700 Vaquero, Harley-Davidson Softail models.

Key Features

Vehicle Highlights:

Torquey 1783cc V-twin engine, shaft drive, classic cruiser styling, comfortable riding position.

📋 Manual Details

Coverage Areas

Main Coverage:

Complete service, repair, maintenance, diagnostics, and troubleshooting for 2008-2012 Suzuki Boulevard C109R (VLR1800) motorcycles.

Page Count

Estimated Page Count:

Approximately 500+ pages (typical for this class of service manual).

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine System:

Detailed disassembly, assembly, inspection, and repair procedures for the 1783cc V-twin engine, including valve timing, compression testing, and component clearances.

Fuel System:

Comprehensive coverage of the fuel injection system, including fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT), and troubleshooting.

Ignition System:

Ignition coil specifications, spark plug selection, timing adjustments (if applicable), and diagnostic procedures for the electronic ignition system.

Transmission And Drivetrain:

Clutch operation, gearbox inspection and repair, shaft drive system maintenance, and fluid recommendations.

Brake System:

Front and rear brake caliper overhaul, brake fluid replacement (DOT 4), master cylinder service, and hydraulic system bleeding procedures.

Suspension And Steering:

Front fork (telescopic) and rear suspension (swingarm, shock absorber) service, oil levels, seal replacement, and steering head bearing maintenance.

Electrical System:

Wiring diagrams, lighting system, battery specifications (YTX20L-BS), charging system (stator, regulator/rectifier), starter motor, and ECU diagnostics.

Cooling System:

Radiator, fan, thermostat, and coolant specifications (Suzuki Super Long Life Coolant or equivalent ethylene glycol-based).

Exhaust System:

Component identification, gasket replacement, and torque specifications.

Body And Frame:

Panel removal and installation, seat adjustment, and frame inspection.

Procedures Included

Scheduled Maintenance:

Detailed breakdown of maintenance tasks by mileage or time intervals, including oil changes, filter replacements, and inspections.

Troubleshooting:

Systematic diagnostic charts and fault code explanations for common issues.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, component replacement, and reassembly.

Electrical Diagnostics:

Instructions for using multimeters and diagnostic tools to identify electrical faults.

Suspension Service:

Fork seal replacement, rear shock adjustment, and linkage maintenance.

Brake System Service:

Fluid bleeding, pad replacement, and caliper servicing.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance and fluid changes to advanced engine diagnostics, transmission rebuilds, and complete electrical system troubleshooting.

📊 Manual Specifications

File Format

File Format Details:

PDF; high-resolution scans of original factory manual pages, searchable text, bookmark navigation.

Print Quality

Print Quality Description:

High-resolution, clear black and white diagrams and text, suitable for printing.

Binding Type

Binding Type Description:

N/A (Digital PDF format)

Paper Type

Paper Type Description:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin, liquid-cooled, OHC, 8-valve

Displacement:

1783 cc (108.8 cu. in.)

Bore X Stroke:

112.0 mm x 90.5 mm

Compression Ratio:

9.5:1

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower Estimate:

Approx. 114 HP @ 6,000 RPM (crank)

Torque Estimate:

Approx. 115 lb-ft @ 3,200 RPM (crank)

Fuel System

Fuel Delivery:

Fuel Injection, Suzuki Dual Throttle Valve (SDTV)

Fuel Type:

Unleaded gasoline, Octane rating 87 or higher

Oil Capacity

Engine Oil Capacity With Filter:

4.0 L (4.2 US qt)

Engine Oil Type:

SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

GL-5 Gear Oil (refer to manual for specific viscosity)

📐 Dimensions

Exterior

Overall Length:

2,485 mm (97.8 in)

Overall Width:

870 mm (34.3 in)

Overall Height:

1,180 mm (46.5 in)

Wheelbase:

1,710 mm (67.3 in)

Ground Clearance:

140 mm (5.5 in)

Seat Height:

705 mm (27.8 in)

Weights

Dry Weight:

268 kg (591 lbs)

Curb Weight:

296 kg (653 lbs) (estimated, with all fluids)

Wheels And Tires

Front Tire:

150/80R16 M/C 71V

Rear Tire:

200/55R16 M/C 77V

Front Wheel Type:

Cast aluminum

Rear Wheel Type:

Cast aluminum

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Motorcycles are not typically rated by automotive safety organizations like NHTSA or IIHS)

Active Features

Braking System:

Dual front disc brakes, Single rear disc brake. Some models may offer ABS (Anti-lock Braking System).

Lighting:

Halogen headlight, LED taillight, turn signals.

Passive Features

Chassis Design:

Rigid frame design for stability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation)

Instrumentation:

Analog speedometer, digital tachometer, fuel gauge, clock, gear position indicator (on some models), various indicator lamps.

Driver Assistance

Driver Assistance Features:

Optional ABS (Anti-lock Braking System) available on certain model years/trims.

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

First Service Mileage:

600 miles (1,000 km)

Subsequent Service Intervals:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first.

Major Component Checks:

Valve clearance check/adjustment recommended every 14,900 miles (24,000 km).

Fluid Specifications

Engine Oil Grade:

SAE 10W-40, API SG or higher, JASO MA certified

Brake Fluid Type:

DOT 4

Coolant Type:

Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)

Transmission Oil Grade:

API GL-5 Gear Oil

Known Issues

Common Wear Items:

Brake pads, tires, clutch plates (depending on usage), spark plugs.

Potential Faults:

Some owners report occasional issues with the regulator/rectifier under heavy electrical load; sensor failures in the fuel injection system can occur over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Predecessor Lineage:

Suzuki's Boulevard lineup evolved from earlier cruiser models, with the C109R being a significant iteration building on the M109R platform, featuring more classic styling.

Key Technological Advancements:

Introduction of the 109 cubic inch (1783cc) V-twin engine, Suzuki Dual Throttle Valve (SDTV) fuel injection, and shaft drive.

Production

Production Period:

2008-2012 (for this specific manual's coverage)

Manufacturing Location:

Japan (primary assembly and engine production likely in Japan, final assembly may vary by market)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While not always receiving specific awards, the Boulevard C109R was well-regarded in its class for its powerful engine and distinctive styling.

Ratings

Consumer Ratings:

Generally positive consumer reviews focusing on engine performance, torque, and comfortable cruiser ergonomics. Some criticisms point to weight and fuel capacity.