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Mitsubishi Lancer CJ Full Service & Repair Manual 2008-2013

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Chassis Code: CJ Generation: Ninth Generation (CY/CZ chassis) Codes Model Years: 2008-2013 👋 Introduction Market Position Segment: Compact/Small Family Car Competitive Set:...
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Mitsubishi Lancer CJ Full Service & Repair Manual 2008-2013
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Chassis Code:
CJ
Generation:
Ninth Generation (CY/CZ chassis)
Codes
Model Years:
2008-2013
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Competitive Set:
Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Chevrolet Cruze.
Competitive Analysis
Strengths:
Sporty styling (especially Ralliart/Evolution variants), available AWD, good handling characteristics, perceived reliability.
Key Features
Variant Highlights:
Includes coverage for standard Lancer models, performance-oriented Ralliart, and the iconic Evolution X (though specific Evo diagnostics might require dedicated sub-manuals).
Manual Value:
Provides factory-level repair information for DIY enthusiasts and independent repair shops, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Primary Markets:
Global (specific engine/trim coverage may vary by region, this manual covers common CJ variants)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all gasoline engines offered during this period (e.g., 4A91, 4B10, 4B11, 4B12).
Transmission:
Manual and Automatic transmission servicing, repair, overhaul, and diagnostics (including CVT for applicable models).
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, drive shafts, and CV joints.
Brakes:
Hydraulic system, ABS, EBD, Brake assist, disc and drum brake servicing, caliper and master cylinder repair.
Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications, and wheel bearing replacement.
Steering:
Power steering system (hydraulic and electric), steering column, tie rods, and alignment procedures.
Electrical:
Complete wiring diagrams, fuse box layouts, component testing, ECU diagnostics, lighting systems, power windows, wipers, and accessory circuits.
Bodywork:
Exterior panel removal/installation, door mechanisms, interior trim, glass replacement, and body repair procedures.
HVAC:
Air conditioning system servicing, refrigerant handling, heater core and evaporator replacement, blower motor diagnosis.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Maintenance:
Routine oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, and interval-based inspections.
Diagnostics:
Systematic troubleshooting guides for common issues, fault code interpretation (OBD-II), and component-specific diagnostic tests.
Repair:
Step-by-step instructions for component removal, installation, and rebuilding for all major vehicle systems.
Overhaul:
Detailed procedures for complete engine and transmission rebuilds, including torque specifications and assembly sequences.
Specifications:
Extensive technical data, torque values, tolerances, fluid capacities, and electrical specifications.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution scanned pages, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4A91 (1.5L), 4B10 (1.8L MIVEC), 4B11 (2.0L MIVEC), 4B11T (2.0L Turbocharged MIVEC - Ralliart/Evo), 4B12 (2.4L MIVEC)
Performance
Horsepower Range:
Approx. 107 hp (1.5L) to 291 hp (Evolution X)
Torque Range:
Approx. 103 lb-ft (1.5L) to 300 lb-ft (Evolution X)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or GDI (Gasoline Direct Injection) depending on engine variant.
Fuel Type
Fuel Requirement:
Unleaded Gasoline (Octane rating varies by engine; consult manual for specifics).
Timing
Drive Type:
Timing Chain (for 4B1x engines), Timing Belt (for some 4A9x engines).
Cooling
System:
Pressurized liquid cooling system.
🔧 Transmission
Standard
Type AWD:
5-speed Manual, 6-speed Manual (Evo), INVECS-III CVT (Continuously Variable Transmission) with Sports Mode, 6-speed TC-SST (Twin Clutch-SST) for Ralliart/Evo.
Optional
Type FWD:
5-speed Manual, INVECS-III CVT.
Features
Awc System:
Covers Active Center Differential (ACD) and Super AYC (Active Yaw Control) for AWD models (Ralliart/Evo).
Fluid Specifications
Atf Type:
Refer to manual for specific ATF (e.g., DIA QUEEN ATF-J2/J3 for INVECS-III CVT, specific fluids for TC-SST).
Manual Gear Oil:
Refer to manual for specific API GL-4 or GL-5 gear oil recommendations.
📐 Dimensions
Exterior
Length:
Approx. 4570-4600 mm (sedan), 4475 mm (hatchback) - varies slightly by model/trim.
Width:
Approx. 1760 mm
Height:
Approx. 1490-1500 mm (sedan), 1475 mm (hatchback) - varies slightly by model/trim.
Weights
Curb Weight Range:
Approx. 1300-1600 kg (depending on engine, drivetrain, and trim).
Wheelbase
Wheelbase:
Approx. 2635 mm
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally 4-5 stars for frontal and side impact in relevant testing cycles (e.g., NHTSA, Euro NCAP), specific ratings vary by year and test region.
Active Features
ABS:
Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).
Traction Control:
Active Stability and Traction Control (ASTC) often standard or available.
Passive Features
Airbags:
Front airbags, side curtain airbags, and optional front seat-mounted side airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters in front seats, three-point seatbelts in rear.
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM/CD/MP3 player with optional Rockford Fosgate premium audio system, Bluetooth hands-free connectivity, and touchscreen navigation systems.
Connectivity:
USB input, auxiliary audio jack, Bluetooth audio streaming and hands-free calling.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Keyless Entry:
Keyless entry and start systems available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first. Consult manual for specific engine/oil type.
Air Filter:
Replace every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plugs:
Replace typically every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (e.g., iridium).
Coolant:
Replace coolant every 30,000 miles (48,000 km) or 24 months for initial service, then as per manual recommendations (often longer intervals for long-life coolants).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 0W-20, 5W-30) and API classification (e.g., API SN/SP).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Power Steering Fluid:
Specific Mitsubishi power steering fluid or equivalent (for hydraulic systems).
Known Issues
Cv Boots:
Premature wear or splitting of front CV joint boots leading to noise and eventual joint failure.
Suspension Components:
Wear in front control arm bushings and rear trailing arm bushings can lead to clunking noises and poor alignment.
Exhaust System:
Corrosion and leaks in the exhaust system, particularly in areas with harsh winters.
Transmission Issues:
CVT belt wear or shuddering; early reports of issues with the TC-SST dual-clutch transmission on some performance models.
Engine Mounts:
Deterioration of engine and transmission mounts can lead to increased vibration and noise.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in rally racing and performance vehicles, influencing the Lancer's DNA, especially the Evolution models.
Model Evolution
Ninth Gen Launch:
Introduced in late 2007 for the 2008 model year, based on the new Global Platform.
Body Styles:
Available as a 4-door sedan and a 5-door hatchback (Sportback).
Production
Assembly Locations:
Primarily Japan (Mizushima Plant) and also in other global facilities depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent good safety ratings from IIHS (Insurance Institute for Highway Safety) and NHTSA (National Highway Traffic Safety Administration) in its class.
Ratings
Reliability Perception:
Generally considered average to good reliability, though specific model years and powertrains can have varying reports.
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