2008 Daihatsu Boon (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Generation Generation Designation: 2nd Generation Generation Years: 2004-2010 Codes Chassis Code: M300 Series 👋 Introduction Market Position Segment: Subcompact car, city car...

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标签: 2008 Boon Boon (2nd gen) Car Cars Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Generation

Generation Designation:

2nd Generation

Generation Years:

2004-2010

Codes

Chassis Code:

M300 Series

👋 Introduction

Market Position

Segment:

Subcompact car, city car

Target Audience:

First-time car buyers, urban commuters, budget-conscious consumers

Competitive Analysis

Key Competitors:

Toyota Yaris, Honda Fit, Suzuki Swift, Nissan March (Micra), Mazda Demio (2)

Key Features Of Manual

Authenticity:

Exact same manual used by dealership technicians

Usability:

Easy-to-use PDF format, no need to flip through multiple books, print-on-demand

Content Detail:

Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications

Durability Of Manual:

Protects original manual from grease and tears by printing only necessary pages

📋 Manual Details

Coverage Areas

Covered Models:

All Daihatsu Boon (2nd gen) models

Coverage Scope:

All repairs A-Z

Page Count

Estimated Page Count:

Extensive (specific number not provided, but implied to be comprehensive)

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Digital Format:

File Compatibility:

Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, macOS

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, pistons, rings, bearings, crankshaft, camshaft, cylinder head, valves, timing system

Engine Control:

Engine control module (ECM) diagnostics, sensor operation, fuel injection system, ignition system, emission control systems

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure regulation, fuel service specifications

Emission Control:

Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP) system, oxygen sensors, compliance with emissions standards

Intake Exhaust Cooling:

Intake manifold, throttle body, exhaust system, radiator, cooling fan, thermostat, water pump, coolant specifications

Lubrication:

Oil pump, oil filter, oil passages, oil specifications, oil change procedures

Ignition Starting Charging:

Spark plugs, ignition coils, starter motor, alternator, battery, charging system diagnostics, specifications

Automatic Transmission:

Automatic transmission overhaul, fluid specifications, torque converter, shift solenoids, transmission control module (TCM) diagnostics

Manual Transmission:

Manual transmission overhaul, clutch assembly, gear sets, shift linkage, transmission fluid specifications

Drivetrain:

Transfer case, propeller shaft, drive shafts, CV joints, differential (front and rear), axle shafts, gear ratios

Suspension Steering:

Front and rear suspension components (struts, shocks, control arms, bushings), steering column, power steering system, rack and pinion, steering fluid specifications

Brakes:

Brake system diagnostics, disc brakes (pads, rotors), drum brakes, anti-lock braking system (ABS), brake fluid specifications, hydraulic system repair

Parking Brake:

Parking brake mechanism, cable adjustment, brake shoe adjustment (if applicable)

Wheels Tires:

Tire pressure monitoring system (TPMS), wheel bearing replacement, tire size specifications, wheel bolt pattern

Climate Control:

Air conditioning system service, refrigerant types, compressor, evaporator, condenser, heater core, cabin air filter replacement

Restraint Systems:

Supplemental Restraint System (SRS), airbags, seat belt pre-tensioners, SRS module diagnostics and replacement

Immobilizer Security:

Engine immobilizer system diagnostics, key programming

Cruise Control:

Cruise control system operation, diagnostics, actuator testing

Wipers Washers:

Wiper motor, wiper linkage, washer pump, washer fluid reservoir, wiper blade replacement

Doors Locks:

Door lock mechanisms, power door locks, remote keyless entry system, door hinge lubrication, door panel removal

Lighting Signals:

Headlights, taillights, turn signals, interior lighting, bulb replacement, wiring schematics for lighting

Instrument Panel Gauges:

Instrument cluster removal and installation, gauge diagnostics, warning lights explanation, meter lighting

Audio Visual:

Radio/infotainment system service, speaker replacement, antenna system

Body Exterior:

Engine hood, doors, bumpers, body panel alignment, trim removal and installation, exterior mirror replacement

Body Interior:

Seat removal and installation, interior trim panels, headliner, floor coverings, dashboard removal

Electrical System:

Complete electrical system overview, battery, alternator, starter, fuses, relays, lighting circuits, power windows, power seats

Multiplex Can Communication:

CAN bus system diagnostics, multiplex communication network troubleshooting, module communication

Procedures Included

Maintenance Procedures:

Oil and filter changes, fluid checks and top-offs, tire rotations, brake inspections, tune-up procedures

Diagnostic Procedures:

Troubleshooting guides for common symptoms, fault code retrieval and interpretation, diagnostic tool usage

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment across all vehicle systems

Wiring Schematics:

Detailed wiring diagrams for all electrical systems, including component locations and connector pinouts

Specifications:

Torque specifications for fasteners, fluid capacities, performance data, dimensional data

Technical Depth

Depth Of Coverage:

Vehicle specific, technician-level detail

Diagnostic Capability:

Advanced diagnostics, including troubleshooting electrical faults, engine performance issues, and transmission problems

Rebuild Procedures:

Complete rebuild instructions for major components like engines and transmissions

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable due to PDF format, facilitating quick information retrieval

Print Quality

Printability:

All pages are printable

Zoom Capability:

Images can be blown up for enlarged viewing and printing

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format, allows for printing on desired paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder / Inline 4-cylinder petrol engines

Displacement:

Commonly 1.0L (K3-VE) and 1.3L (1KR-FE) for early 2nd gen, later models may have updated engine codes or variants

Performance

Horsepower Range:

Approximately 65-90 PS (48-66 kW) depending on engine and market

Torque Range:

Approximately 90-120 Nm depending on engine and market

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type Standard:

Continuously Variable Transmission (CVT) or 4-speed Automatic Transmission

Optional

Transmission Type Optional:

5-speed Manual Transmission

Features

Transmission Features:

Front-wheel drive (FWD) or optional All-wheel drive (AWD)

📐 Dimensions

Exterior

Length:

Approximately 3620 mm

Width:

Approximately 1665 mm

Height:

Approximately 1550 mm

Wheelbase:

Approximately 2430 mm

Weights

Curb Weight:

Approximately 900-1000 kg depending on configuration

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by region and testing authority; generally aimed at achieving good ratings in its class.

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)

Passive Features

Passive Safety:

Driver and front passenger airbags, side airbags (optional), curtain airbags (optional), seat belt pretensioners, energy-absorbing steering column

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/CD audio systems, optional navigation systems available on higher trims or as dealer options.

Driver Assistance

Driver Assistance Features:

ABS, EBD, Brake Assist. Limited availability of more advanced driver-assistance systems in this segment and era.

Connectivity

Connectivity Options:

Auxiliary audio input, Bluetooth connectivity might be available on later models or higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specific intervals)

Air Filter Replacement:

Typically every 20,000 - 30,000 km or annually

Spark Plug Replacement:

Varies by spark plug type; iridium or platinum plugs often have longer intervals (e.g., 60,000 - 100,000 km)

Fluid Specifications

Engine Oil Specification:

API SG, SH, SJ or ACEA A1/B1, A3/B3; viscosity grades like 0W-20, 5W-30, or 10W-40 (refer to manual for exact specification)

Transmission Fluid Automatic:

Dexron III, Dexron VI, or equivalent CVT fluid (refer to manual for exact specification and capacity)

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid

Coolant Specification:

Ethylene glycol-based antifreeze, typically a pink or red long-life coolant (refer to manual for specific type and capacity)

Known Issues

Common Wear Items:

Brake pads and rotors, suspension bushings, exhaust components, battery, tires

Potential Engine Issues:

Minor oil leaks, potential for carbon buildup in older engines, normal wear on timing components

Potential Transmission Issues:

CVT belt wear over high mileage, automatic transmission solenoid issues

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is a Japanese automobile manufacturer with a long history, specializing in small, fuel-efficient vehicles.

Model Evolution

Generation Overview:

The 2nd generation Boon (also sold as Toyota Passo in many markets) was a significant update, offering improved styling, interior space, and powertrain options. It continued the focus on practicality and affordability.

Production

Manufacturing Location:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

The Daihatsu Boon/Toyota Passo has often been recognized for its fuel efficiency and compact size in its respective markets.

Ratings

Fuel Economy Ratings:

Generally excellent fuel economy, often a strong selling point in the subcompact segment.