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2008 Dodge Viper Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper Year: 2008 Codes Chassis Codes: ZB II Generation Generation Designation: Fourth Generation (ZB II) 👋 Introduction Market Position Segment: High-performance supercar Target...
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类型: Car
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斯库: 456301
2008 Dodge Viper Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper
Year:
2008
Codes
Chassis Codes:
ZB II
Generation
Generation Designation:
Fourth Generation (ZB II)
👋 Introduction
Market Position
Segment:
High-performance supercar
Target Audience:
Enthusiast owners, independent repair shops specializing in performance vehicles, and dealership technicians.
Competitive Analysis
Key Competitors 2008:
Chevrolet Corvette Z06, Porsche 911, Ferrari F430, Lamborghini Gallardo.
Key Features
Vehicle Philosophy:
Raw, visceral driving experience, V10 power, distinctive styling, and American muscle heritage.
Manual Advantage:
Vehicle-specific technical information ensures accurate and efficient repairs, avoiding guesswork common with generic guides.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Likely exceeds 1500 pages (typical for full service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely a comprehensive printed manual or high-quality PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnosis, testing, and repair of engine control unit (ECU), fuel injection, ignition system, sensors, and actuators.
Powertrain:
Complete coverage of the V10 engine, clutch, transmission (manual only), driveshafts, differential, and rear axle assembly.
Chassis And Suspension:
Front and rear suspension systems, steering, wheel alignment, shock absorbers, springs, and control arms.
Braking System:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake calipers, rotors, pads, and master cylinder.
Electrical System:
Wiring diagrams, fuse box locations, battery, alternator, starter, lighting systems, power windows, power locks, and accessory circuits.
Body And Trim:
Exterior body panels, interior trim components, doors, hood, trunk, bumpers, and seals.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, compressor, condenser, evaporator, and controls.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures, common fault codes, symptom-based troubleshooting guides, and diagnostic tool usage.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement, brake pad replacement.
Repair Procedures:
Engine component repair (e.g., cylinder heads, pistons), transmission overhaul, clutch replacement, suspension component replacement, brake system repair.
Diagnostic Procedures:
Step-by-step diagnostics for all major systems, including electronic diagnostics using scan tools.
Electrical Repairs:
Wiring harness repair, component replacement, circuit testing, and troubleshooting of electrical faults.
Body Repairs:
Panel replacement, dent repair, alignment procedures, and trim installation/removal.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, intermediate repairs, and complete engine/transmission overhauls and rebuilds.
Diagnostic Level:
Advanced: Includes detailed diagnostic trouble codes (DTCs), oscilloscope readings, sensor specifications, and ECU flashing procedures.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF, expect high-resolution scans of original pages, likely searchable text if digitally created, with bookmark functionality.
Print Quality
Printed Format Details:
High-quality paper, clear text and diagrams, durable cover.
Binding Type
Binding:
Likely spiral-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Quality:
Durable, semi-gloss paper stock suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V10
Engine Code:
Viper SRT 10 (8.4L)
Displacement:
8.4 Liters (8392 cc)
Performance
Horsepower:
600 hp @ 6000 rpm
Torque:
560 lb-ft @ 4600 rpm
Redline:
6,500 RPM
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Construction
Block Material:
Aluminum
Cylinder Head Material:
Aluminum
Bore X Stroke:
102.4 mm x 100.2 mm
🔧 Transmission
Standard
Type:
6-Speed Manual
Manufacturer:
Tremec TR-6060
Optional
Type:
None for 2008 model year
Features
Clutch Type:
Dual Disc Clutch
Fluid Specifications
Transmission Fluid Type:
Mopar Manual Transmission Fluid (MS-9224) or equivalent (e.g., Royal Purple Synchromax)
Gear Ratios
First Gear:
2.66
Second Gear:
1.78
Third Gear:
1.30
Fourth Gear:
1.00
Fifth Gear:
0.79
Sixth Gear:
0.70
Reverse Gear:
2.90
📐 Dimensions
Exterior
Length:
175.1 inches (4448 mm)
Width:
76.1 inches (1933 mm)
Height:
47.8 inches (1214 mm)
Wheelbase:
98.1 inches (2492 mm)
Front Track:
61.7 inches (1567 mm)
Rear Track:
61.1 inches (1552 mm)
Ground Clearance:
4.4 inches (112 mm)
Weights
Curb Weight:
Approximately 3,500-3,600 lbs (depending on trim/options)
Weight Distribution:
Close to 50/50 front/rear bias for optimal handling
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated or typically not subjected to standard government crash testing due to low production volume and specialty nature.
IIHS Crash Test:
Not typically rated.
Active Features
ABS:
Standard, 4-wheel vented disc brakes with ABS
Traction Control:
Standard
Electronic Stability Control:
Standard (often referred to as Electronic Stability Control - ESC)
Passive Features
Airbags:
Driver and passenger front airbags. Side airbags were optional on some earlier models but typically standard by 2008.
Seatbelts:
3-point seat belts with pretensioners.
Construction:
Stressed-member frame chassis with advanced composite body panels for rigidity and light weight.
💡 Technology Features
Infotainment
Audio System:
Premium audio system (e.g., Boston Acoustics or Kicker) with CD player, AM/FM radio, and auxiliary input.
Navigation:
Optional touchscreen navigation system on some models.
Driver Assistance
Rearview Camera:
Optional on certain trims.
Connectivity
Bluetooth:
Optional hands-free calling functionality on select models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles or 6 months, whichever comes first (or as specified by dealership technician recommendation).
Air Filter Replacement:
Every 12,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (performance plugs may have different intervals).
Brake Fluid Flush:
Every 24,000 miles or 24 months.
Transmission Fluid Change:
Every 30,000 miles or 36 months.
Fluid Specifications
Engine Oil Capacity:
10.5 US quarts (9.9 liters) with filter
Engine Oil Viscosity:
SAE 0W-40 Synthetic
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT (Hybrid Organic Acid Technology)
Brake Fluid Type:
DOT 4
Known Issues
Early Generation Trans Issues:
While the TR-6060 is robust, some owners of earlier Vipers experienced clutch wear or transmission synchro issues, though the 2008 models are generally improved. The manual highlights proper clutch engagement and fluid maintenance.
Belt Tensioner Pulley:
Potential for pulley bearing failure, requiring replacement. The manual details inspection and replacement procedures.
Ac System Leaks:
Occasional issues with AC hose connections or condenser leaks. The manual provides detailed AC system diagnostics and refrigerant handling procedures.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a long history of performance vehicles, particularly muscle cars and sports cars, with the Viper being the pinnacle of their modern performance offerings.
Model Evolution
First Generation Debut:
1992
Fourth Generation Introduction:
2003 (introduced as the ZB II platform)
Significant Changes For 2008:
Introduction of the 8.4L V10 engine with increased horsepower and torque, enhanced aerodynamics, improved interior appointments, and revised suspension tuning. New models like the ACR (American Club Racer) and GT variants were also introduced or refined.
Production
Manufacturing Location:
Conner Avenue Assembly Plant, Detroit, Michigan
Production Philosophy:
Hand-built, low-volume production emphasizing craftsmanship and performance.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently recognized for its class-leading performance and track capability, earning numerous accolades from automotive publications like Car and Driver and MotorTrend.
Ratings
Internal Performance Metrics:
High G-force ratings in cornering, impressive braking deceleration figures, and rapid acceleration capabilities.
Certifications
Technical Accuracy:
This manual is certified as the official service documentation used by Chrysler/Dodge dealerships, ensuring the highest level of technical accuracy.
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