Segment:
Class 6 Commercial Truck
Target Use:
Heavy-duty vocational applications, towing, commercial hauling
Competitors:
International 4300, Freightliner M2, Sterling Acterra
Manual Features:
Factory-level detail, extensive photographic and diagrammatic content, comprehensive repair and diagnostic information
Vehicle Features Highlight:
Robust chassis, powerful engine options, customizable vocational configurations
Engine System:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging, engine management systems
Transmission System:
Manual and automatic transmission repair, diagnostics, service, and fluid information
Drivetrain System:
Driveshaft, differentials, axles, U-joints, and related components
Suspension System:
Front and rear suspension, steering linkage, shock absorbers, springs, and alignment specifications
Brake System:
Brake system components, hydraulic lines, calipers, rotors, drums, parking brake, ABS
Electrical System:
Wiring diagrams, power distribution, lighting, charging system, starting system, accessories, body control modules
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair
Body And Chassis:
Body panels, doors, hood, tailgate, chassis frame, collision repair information
Instrumentation And Controls:
Dashboard instruments, switches, controls, and indicators
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs
Repair Procedures:
Step-by-step instructions for component replacement and repair of all major vehicle systems
Troubleshooting Procedures:
Diagnostic charts and procedures for identifying and resolving common and uncommon vehicle issues
Diagnostics:
On-board diagnostics (OBD-II) information, fault code interpretation, and diagnostic routines
Explod Diagrams:
Highly detailed exploded diagrams showing component assembly and disassembly
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics
Target Audience:
Professional mechanics, technicians, and experienced DIY enthusiasts
Engine Options:
6.0L Power Stroke V8 Diesel, 7.2L Caterpillar C7 Inline 6 Diesel
Horsepower Range:
215-325 hp (typical, depending on engine and tune)
Torque Range:
520-750 lb-ft (typical, depending on engine and tune)
Injection System:
Common Rail Diesel Injection (CRDI) for Power Stroke, HEUI for Caterpillar
Cooling Type:
Liquid-cooled, pressurized system with fan
Emissions Systems:
Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) (depending on specific configuration and emissions standards)
Transmission Type:
Manual transmissions (e.g., Eaton Fuller) and automatic transmissions (e.g., Allison automatic)
Optional Transmissions:
Various vocational-specific manual and automatic configurations
Transmission Features:
Power Take-Off (PTO) options available on some models
Automatic Transmission Fluid:
Allison TES 295 approved fluid (e.g., CAT TO-4, Mobil Delvac)
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (specific viscosity varies by manufacturer and temperature range)
Chassis Configurations:
Various cab styles (Regular Cab, SuperCab) and wheelbase options
Gross Vehicle Weight Rating Gvwr:
25,500 to 37,000 lbs (Class 6)
Curb Weight:
Varies significantly based on configuration, typically 15,000 - 20,000+ lbs
Payload Capacity:
Significant, designed for heavy payloads up to GVWR minus curb weight
Infotainment Systems:
Basic audio systems, optional navigation and communication modules were available, typically less advanced than light-duty vehicles.
Driver Assistance Features:
Limited by 2008 standards for commercial trucks; focus on functional aspects rather than advanced ADAS.
Connectivity Options:
Generally limited to auxiliary inputs or basic Bluetooth for hands-free calling on higher trims.
Engine Oil Change Interval:
Typically 5,000 to 10,000 miles or 6 months, depending on operating conditions and engine type (consult manual for specifics)
Fuel Filter Replacement Interval:
Recommended at 15,000-30,000 miles or as per manufacturer recommendation for diesel fuel filters
Air Filter Replacement Interval:
Check regularly, replace as needed based on operating environment (e.g., dusty conditions require more frequent checks)
Transmission Fluid Change Interval:
Varies widely by transmission type and duty cycle; consult manual (e.g., Allison automatics often have specific interval recommendations based on hours of operation or mileage)
Engine Oil Specification:
For 6.0L Power Stroke: API CJ-4 or CK-4 diesel engine oil, SAE 15W-40 (or as specified by Ford for specific ambient temperatures). For Caterpillar C7: Consult Caterpillar specifications, typically 15W-40 diesel engine oil.
Coolant Specification:
Ford Premium Gold Coolant (or equivalent meeting Ford specification WSS-M97B51-A1) for Power Stroke; consult Caterpillar coolant specifications for C7.
Common Concerns:
Related to specific engine variants (e.g., 6.0L Power Stroke's known issues with EGR cooler, head gaskets, oil cooler); DPF regeneration issues; potential for wear on heavy-duty drivetrain components.
