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Harley Davidson Dyna 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2008 Codes Chassis Code Series: FXD 👋 Introduction Market Position Positioning: The Harley-Davidson Dyna series in 2008 represented a popular segment...
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Harley Davidson Dyna 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2008
Codes
Chassis Code Series:
FXD
👋 Introduction
Market Position
Positioning:
The Harley-Davidson Dyna series in 2008 represented a popular segment of cruiser motorcycles, known for their V-twin engine character, classic styling, and comfortable riding ergonomics. This manual serves owners and technicians who require in-depth knowledge for maintaining and repairing these iconic machines.
Competitive Analysis
Competitors:
Competed against models from Indian Motorcycle, Victory Motorcycles, and custom bike builders in the cruiser market. Its V-twin platform and brand heritage provided a strong competitive advantage.
Key Features
Features:
Dyna models are characterized by their exposed engine and transmission, rubber-mounted powertrain for reduced vibration, and a relatively accessible chassis for customization and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Troubleshooting, Diagnostics, Electrical Systems, Engine, Transmission, Chassis, Suspension, Brakes, Fuel System, Ignition System, Bodywork, Lubrication, Scheduled Maintenance, Wiring Diagrams, Specifications
Page Count
Estimated Pages:
Over 700 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Electronic (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 96 Engine (1584cc), Fuel Injection (EFI) system, Carbureted versions (if applicable to specific sub-models), Ignition system (single fire, dual fire), Lubrication system, Cooling system (air-cooled), Starting system, Charging system
Drivetrain Systems:
Transmission (5-speed constant mesh), Clutch system (wet multi-plate), Primary drive system (chain drive, belt drive variations), Final drive system (belt drive)
Chassis Systems:
Frame, Front suspension (telescopic forks), Rear suspension (twin shock absorbers), Steering system, Wheel bearings, Brake system (front and rear disc brakes, hydraulic actuation), ABS (if equipped)
Electrical Systems:
Wiring diagrams (comprehensive), Lighting system (headlight, tail light, turn signals), Instrumentation, Battery system, Fuses and relays, Ignition switch, Horn, Electrical component testing and troubleshooting
Bodywork And Trim:
Body panels, Fuel tank, Fenders, Seats, Handlebars, Controls, Mirrors, Fairings (if equipped)
Procedures Included
Maintenance:
Oil changes, Filter replacements (oil, air), Spark plug replacement, Chain adjustment/lubrication, Brake fluid flush, Battery maintenance, Tire pressure checks, Lubrication points, Scheduled service intervals
Repair:
Engine disassembly and reassembly, Transmission overhaul, Clutch service, Suspension fork seal replacement, Brake caliper rebuild, Wheel bearing replacement, Electrical component replacement, Fuel system diagnostics and repair, Ignition system troubleshooting
Troubleshooting:
Diagnostic flowcharts, Symptom-based troubleshooting guides, Fault code interpretation (if applicable), Common problem diagnosis and correction
Diagnostics:
Component testing procedures, Electrical system diagnostics, Fuel system pressure testing, Ignition timing checks
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Electronic format)
Paper Type
Paper:
N/A (Electronic format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 96)
Performance
Horsepower:
Approximately 65-70 HP (claimed, dependent on EFI/carburetor tuning)
Torque:
Approximately 86-90 ft-lbs (claimed, dependent on EFI/carburetor tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Carbureted (depending on sub-model, e.g., Dyna Low Rider, Dyna Super Glide Custom, etc.)
Fuel Type:
Unleaded Gasoline, minimum 87 octane
Lubrication System
Oil Type:
Harley-Davidson 20W-50 SYN3 or equivalent motorcycle-specific synthetic oil
Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Ignition System
Ignition Type:
Electronic ignition, Spark Plug Type: NGK DCPR8E or equivalent
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive, constant mesh
Gear Ratios:
1st: 9.315, 2nd: 6.651, 3rd: 4.948, 4th: 3.842, 5th: 3.152 (Typical for 5-speed Cruise Drive)
Optional
Optional Transmission:
N/A (Standard 5-speed transmission)
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Primary Drive:
Chain drive (inside primary cover), 34/46 ratio (typically)
Final Drive:
Belt drive, 32/66 ratio (typically)
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Fluid Capacity:
1.0 US quart (0.95 liters)
📐 Dimensions
Exterior
Overall Length:
Varies by model (e.g., FXDC, FXDL, FXDB), typically 89-91 inches
Wheelbase:
63.7 inches (1618 mm) (typical)
Ground Clearance:
4.7 inches (119 mm) (typical)
Seat Height Laden:
26.5 inches (673 mm) (typical)
Weights
Dry Weight:
Approximately 630-670 lbs (286-304 kg) (varies by model)
Gross Vehicle Weight Rating Gvwr:
Typically 1100 lbs (499 kg)
Payload Capacity:
Varies by model, approximately 430-470 lbs
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by NHTSA or IIHS in the same way as cars)
Active Features
Braking System:
Dual-action, four-piston front brake caliper, Dual-action, two-piston rear brake caliper. Optional Anti-lock Braking System (ABS) available on select models.
Tire Specifications:
Front: 100/90-19 57H; Rear: 160/70-17 73V (typical, varies slightly by model)
Passive Features
Lighting:
Halogen headlight, LED tail light, Incandescent turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically feature analog speedometer and tachometer. Higher trim levels or optional accessories may include basic audio systems.
Driver Assistance
Driver Assistance:
ABS available as an option on some models. No other advanced driver-assistance systems (ADAS) typically found on modern vehicles.
Connectivity
Connectivity:
No integrated smartphone connectivity or Bluetooth features standard.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 SYN3 or equivalent synthetic motorcycle oil
Transmission Primary Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant
Brake Fluid:
DOT 4 (for hydraulic clutch and brake systems)
Fork Oil:
Harley-Davidson Type E Fork Oil (440 cc per leg) or equivalent
Known Issues
Common Issues:
Potential for starter solenoid failure, early cam chain tensioner wear (though less prevalent on Twin Cam 96 than earlier models), oil leaks from primary or engine seals, occasional EFI sensor issues. Belt tensioner inspection is crucial.
Wear Items:
Drive belt wear, clutch friction plates, brake pads, wheel bearings, tires, fork seals.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an American motorcycle manufacturer renowned for its cruiser motorcycles, touring motorcycles, and its distinctive V-twin engine sound and styling.
Model Evolution
Dynasty Evolution:
The Dyna platform, introduced in 1991, evolved through various iterations. The 2008 models featured the established Twin Cam 96 engine and continued to offer a blend of classic styling with modern amenities. Sub-models like the FXDC (Custom), FXDL (Low Rider), and FXDB (Street Bob) offered distinct aesthetic and ergonomic variations.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
Harley-Davidson motorcycles, including the Dyna series, have consistently been recognized for their iconic styling, V-twin engine performance, and strong brand loyalty within the motorcycle community. Specific awards for the 2008 Dyna models are less documented than general industry acclaim.
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