Harley Davidson FXCW Rocker Softail 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCW Rocker Softail Year: 2008 Product Name: Harley Davidson FXCW Rocker Softail 2008 Service Repair Manual Description: Harley Davidson FXCW Rocker Softail 2008...

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类型: Motorcycle

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标签: 2008 FXCW Rocker Softail Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXCW Rocker Softail

Year:

Product Name:

Harley Davidson FXCW Rocker Softail 2008 Service Repair Manual

Description:

Harley Davidson FXCW Rocker Softail 2008 Service PDF Manual / Workshop Repair. Covers repair and overhaul. Assumes technician conversancy with general automotive principles.

👋 Introduction

Market Position

Segment:

Cruiser motorcycle, custom styling

Target Audience:

Riders seeking distinctive styling, a powerful V-twin engine, and a relaxed cruising experience.

Competitive Analysis

Competitors 2008:

Other Harley-Davidson Softail models, Indian Chief, some Japanese cruisers with V-twin engines (e.g., Honda VTX series, Yamaha Roadliner).

Key Features

Styling:

Low-slung profile, 'finned' engine styling, forward-mounted controls, bobtail rear fender, 'Rocker' name indicative of its styling cues.

Engine:

Harley-Davidson's established Twin Cam 96B V-twin engine, known for its torque and rumble.

Frame:

Softail chassis design, providing a hardtail appearance with concealed rear suspension for a smoother ride.

Transmission:

6-speed Cruise Drive transmission for improved highway cruising and fuel economy.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Overhaul of Harley-Davidson FXCW Rocker Softail

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Component Replacement

Page Count

Estimated Page Count:

Approximately 600-800 pages (typical for comprehensive service manuals of this era)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 96B (1584cc) engine, including top end, bottom end, lubrication, fuel and ignition systems

Transmission:

6-speed Cruise Drive transmission, clutch, primary drive, final drive

Chassis:

Softail frame, suspension (front fork, rear shocks), steering, wheel bearings

Brakes:

Front and rear brake systems, hydraulic circuits, components, and bleeding procedures

Electrical:

Wiring diagrams, battery, charging system, ignition, lighting, instrumentation, security system (H-D Smart Security System)

Fuel System:

Fuel tank, fuel pump, fuel injectors, Electronic Sequential Port Fuel Injection (ESPFI)

Exhaust System:

Exhaust pipes, mufflers, heat shields, and emissions control components

Bodywork:

Fenders, fuel tank, seat, side covers, fairings (if applicable), and trim components

Procedures Included

Maintenance:

Routine service, oil changes, filter replacements, lubrication, brake service, tire maintenance

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes (if applicable), symptom-based troubleshooting

Repair:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation

Overhaul:

Complete engine, transmission, and suspension overhaul procedures

Adjustments:

Clutch adjustment, throttle cable adjustment, brake lever adjustment

Diagnostics:

Fuel system diagnostics, ignition system diagnostics, electrical system diagnostics

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Scope:

From basic fluid changes to complete engine rebuilds and electrical system troubleshooting

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable Text:

Likely searchable text within the PDF for efficient information retrieval

Print Quality

Quality:

High-resolution scans or digital creation, ensuring clarity of text and diagrams

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96B V-twin

Displacement:

1584cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.38 in. (95.3 mm x 111.3 mm)

Compression Ratio:

8.9:1

Valvetrain:

Pushrod-actuated overhead valves, 2 valves per cylinder

Timing System:

Camshaft driven by chain, hydraulic tensioners

Performance

Horsepower Est:

Approx. 65-70 HP (at crankshaft)

Torque Est:

Approx. 85-90 ft-lbs (at crankshaft)

Fuel System

Induction:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Capacity:

5.0 gallons (18.9 L)

Fuel Type:

Premium unleaded gasoline, minimum 91 octane recommended

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Clutch:

Clutch type: Wet, multi-plate, hydraulically actuated

Primary Drive:

Belt drive, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Features

Gear Ratios:

1st: 9.312, 2nd: 6.407, 3rd: 4.774, 4th: 3.750, 5th: 3.215, 6th: 2.790 (Typical for this transmission)

Fluid Specifications

Primary Chain Case Oil:

Harley-Davidson Formula + Transmission, Jiffy Lube (or equivalent API GL-4, SAE 80W-90)

Transmission Oil:

Harley-Davidson Formula + Transmission, Jiffy Lube (or equivalent API GL-5, SAE 85W-140)

📐 Dimensions

Exterior

Length:

95.2 in. (2418 mm)

Seat Height Laden:

26.5 in. (673 mm)

Ground Clearance:

4.8 in. (122 mm)

Weights

Dry Weight Est:

670 lbs (304 kg)

Gvwr Est:

1160 lbs (526 kg)

Payload Capacity Est:

490 lbs (222 kg)

Wheels Tires

Front Wheel:

Cast aluminum, 19 inch

Rear Wheel:

Cast aluminum, 17 inch

Front Tire:

Dunlop 3.50-19 54H

Rear Tire:

Dunlop 180/55R17 73V

Wheelbase:

66.0 in. (1676 mm)

Lean Angle Est Right:

30 degrees

Lean Angle Est Left:

30 degrees

🛡️ Safety Features

Ratings

Safety Certification:

Meets applicable US EPA and California Air Resources Board (CARB) requirements.

Active Features

Brakes:

Hydraulically actuated disc brakes, front and rear

Lighting:

Halogen headlamp, LED tail lamp, front and rear turn signals

Passive Features

Frame Construction:

Steel frame and swingarm

Suspension:

Telescopic front fork, rear coil-over shock absorbers

💡 Technology Features

Infotainment

Features:

Primarily focused on core motorcycle functions. Optional accessory radio/audio systems may have been available.

Driver Assistance

Features:

ABS not standard on most 2008 models, but might have been an option or available on specific trims.

Connectivity

Features:

Basic motorcycle electrical system. No modern Bluetooth or smartphone connectivity natively.

Instrumentation

Dashboard:

Analog speedometer, tachometer (on some models or as an accessory), LCD display for odometer, trip meter, fuel level, and warning lights.

Security

System:

H-D Smart Security System (optional or standard depending on trim), utilizing a proximity key fob.

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Transmission Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (or equivalent V-Twin motorcycle specific SAE 20W-50 oil meeting API CI-4)

Engine Oil Capacity:

Approx. 3.5 US quarts (3.3 L) with filter change

Primary Chain Case Oil Capacity:

Approx. 1.0 US quart (0.95 L)

Transmission Oil Capacity:

Approx. 2.5 US quarts (2.4 L)

Brake Fluid Type:

DOT 4

Known Issues

Engine:

Potential for cam chain tensioner wear (pre-2007 models were more prone, but inspection is wise), oil leaks from primary or transmission seals.

Electrical:

Wiring harness chafing in certain areas, battery maintenance and connections.

Suspension:

Rear shock absorbers may require occasional adjustment or replacement based on rider weight and load.

Fuel System:

Check for fuel line integrity, occasional issues with fuel pump or injector clogging if fuel is not kept clean.

📚 Vehicle History

Brand Heritage

Brand Founding:

Brand Identity:

Iconic American motorcycle manufacturer, known for V-twin engines and a strong culture.

Model Evolution

Softail Introduction:

The Softail concept, featuring hidden rear shocks for a rigid look, was introduced in 1983.

Rocker Introduction:

The FXCW Rocker was introduced for the 2008 model year, as part of the Softail family, designed with a unique, raked-out look.

Production

Manufacturing Location:

USA (Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

No widely publicized specific awards for the 2008 FXCW Rocker itself, but part of the highly regarded Softail platform.

Ratings

Consumer Reviews:

Generally positive reviews for its styling and comfortable cruising capabilities, though some found the engine vibration and braking adequate rather than exceptional.