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Harley Davidson FXCW Softail Rocker 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCW Softail Rocker Year: 2008 Chassis Code: FXCW Platform: Softail Codes Vin Code: 5HD1 👋 Introduction Market Position Segment: Cruiser Target Audience: Riders...
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类型: Motorcycle
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Harley Davidson FXCW Softail Rocker 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCW Softail Rocker
Year:
2008
Chassis Code:
FXCW
Platform:
Softail
Codes
Vin Code:
5HD1
👋 Introduction
Market Position
Segment:
Cruiser
Target Audience:
Riders seeking a distinctive styling and performance-oriented Harley-Davidson cruiser, as well as owners and technicians requiring in-depth repair and maintenance information.
Competitive Analysis
Competitors:
Custom choppers and cruisers from brands like Indian Motorcycle, Victory Motorcycles, and custom builders focusing on unique aesthetics and V-twin performance.
Key Features
Design:
Distinctive 'Rocker' styling with a low-slung profile, stretched front end, and unique rear suspension design that mimics a hardtail look. Emphasis on a custom, bobber-inspired aesthetic.
Engine Type:
Harley-Davidson Twin Cam 96 V-twin engine.
Unique Selling Points:
Rocker arm inspired rear suspension for a clean, hardtail appearance without sacrificing ride comfort, forward-mounted foot controls, and a bold, distinctive styling that sets it apart from other Softail models.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for this era's Harley-Davidson service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, inspection, troubleshooting, torque specifications, internal components (pistons, rings, valves, camshafts, crankshaft), oil pump, oil filter, cooling system (air-cooled specifics).
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel injectors, fuel lines, fuel tank, EVAP system, troubleshooting fuel delivery issues.
Ignition System:
Ignition module, spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, timing.
Transmission:
Clutch assembly, primary drive, transmission case, gears, shafts, bearings, seals, shifting mechanism, troubleshooting transmission noise and engagement.
Drivetrain:
Final drive, drive belt, belt tensioner, rear sprocket, front pulley, troubleshooting belt issues.
Suspension:
Front forks (telescopic, cartridge inspection/rebuild), rear shock absorbers, swingarm, pivot bearings, troubleshooting suspension performance.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, troubleshooting brake fade and lever feel.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays, handlebar controls, instrument cluster, troubleshooting electrical faults.
Frame And Bodywork:
Frame inspection, body panels, fenders, fuel tank removal/installation, seat, handlebars, foot controls, exhaust system, basic alignment checks.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure, tire wear, wheel balancing, valve stems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, spark plug replacement, brake fluid flush, belt inspection and tensioning, air filter cleaning/replacement, battery maintenance.
Repair:
Complete disassembly and reassembly of all major vehicle components, engine internal repairs, transmission overhauls, suspension rebuilds, brake system repairs, electrical component replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon mechanical and electrical issues, fault code interpretation (if applicable).
Diagnostics:
Diagnostic charts, testing procedures for sensors and actuators, electrical system testing using multimeters and specialized tools.
Specifications:
Detailed torque specifications for all fasteners, fluid capacities, component clearances, electrical resistance values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced engine and electrical diagnostics and repairs. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick location of specific topics.
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Print Quality
Image Resolution:
High resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 96
Configuration:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Valve Train:
Pushrod actuated, overhead valves with two valves per cylinder.
Oil Capacity:
3.0 US qt (2.8 L) with filter change.
Oil Type:
Harley-Davidson recommended V-Twin specific synthetic or conventional oil (e.g., Harley-Davidson SYN3 or equivalent with correct API classification).
Performance
Horsepower Estimated:
Approximately 65-70 HP (at crankshaft, depending on tuning and specific model variants).
Torque Estimated:
Approximately 85-90 lb-ft (115-122 Nm) at 3200 RPM (at crankshaft).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2 recommended.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.311, 2nd: 6.578, 3rd: 4.716, 4th: 3.819, 5th: 3.110, 6th: 2.538
Primary Drive:
Helical-cut, 45-degree, constant mesh, 1.188 (32/27) ratio
Final Drive:
Enclosed, belt drive; 32-tooth front pulley, 66-tooth rear sprocket; 2.188 (72/33) ratio.
Clutch:
9-plate, wet, diaphragm spring.
Transmission Fluid Capacity:
2.7 US qt (2.6 L)
Optional
Options:
N/A for this model year/trim.
Features
Features:
Smooth shifting, integrated primary and transmission lubrication.
📐 Dimensions
Exterior
Length:
94.5 in. (2400 mm)
Seat Height Laden:
26.5 in. (673 mm)
Ground Clearance:
4.5 in. (114 mm)
Raked Trail:
34 degrees / 6.2 in. (157 mm)
Wheelbase:
65.7 in. (1669 mm)
Weights
Dry Weight:
675 lbs. (306 kg)
Weight In Running Order:
Approx. 708 lbs. (321 kg)
Gross Vehicle Weight Rating:
1160 lbs. (526 kg)
Cargo
Cargo Capacity:
N/A (Motorcycle - accessories may be available for luggage)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than automobiles).
Active Features
Braking System:
Dual-action, front and rear disc brakes with hydraulic actuation.
Lighting:
Halogen headlamp, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame designed for stability and handling.
Tire Specifications:
Front: MT90B16 72H; Rear: 240/40R18 79V.
Wheel Type:
Cast aluminum.
💡 Technology Features
Infotainment
Audio System:
N/A (Base model does not include infotainment or audio features).
Display:
Analog speedometer with integrated digital odometer, fuel gauge, and indicator lights in the instrument cluster.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for this model year and specific trim levels. Not standard on all FXCW models.
Connectivity
Diagnostic Tools:
Requires Harley-Davidson specific diagnostic tools (e.g., Digital Technician) for advanced EFI and electrical system diagnostics, which would be covered in detail in the manual.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months, whichever comes first.
Subsequent Services:
Every 5000 miles (8000 km) or 12 months for routine checks and fluid changes (oil, filter, primary).
Brake Fluid Flush:
Every 24 months or as needed.
Drive Belt Inspection:
Every 5000 miles (8000 km).
Fluid Specifications
Engine Oil:
Refer to Engine Specs section for type and capacity. Harley-Davidson recommends SYN3 or equivalent. SAE 20W-50 often recommended for V-twins.
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant or equivalent.
Transmission Oil:
Harley-Davidson Transmission and Primary Chaincase Lubricant or equivalent (Formula+ is common). SAE 85W-140 gear oil may be specified for some models/climates.
Brake Fluid:
DOT 4 compliant brake fluid (typically Harley-Davidson branded or equivalent).
Known Issues
Common Issues:
Potential for clutch drag, transmission shifting stiffness (especially in cold weather), drive belt wear, and electrical connector corrosion if not properly maintained. Some riders report stiff suspension on early models. Exhaust header pipe discoloration is common due to heat.
Troubleshooting Notes:
The manual is crucial for diagnosing and addressing these potential issues, especially concerning the EFI system and specific Softail chassis components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, established 1903.
Philosophy:
American motorcycle manufacturing with a focus on V-twin engines, custom culture, and a distinct riding experience.
Model Evolution
Introduction Year:
The Rocker line (FXCW and FXCWC) was introduced for the 2008 model year as part of the Softail family.
Design Intent:
To offer a factory-custom, bobber-inspired motorcycle with aggressive styling and unique design elements, differentiating it from other Softail models.
Production
Production Years:
The FXCW Rocker was produced from 2008 to 2009. The FXCWC Rocker C continued production until 2011.
Manufacturing Location:
United States (various Harley-Davidson facilities).
🏆 Awards & Recognition
Recognitions
Awards:
While specific 'awards' for this particular model are not widely publicized, the Softail platform is consistently recognized for its distinctive styling and V-twin performance.
Ratings
Rider Reviews:
Generally positive for its unique aesthetics and comfortable cruiser ride, though some riders note the power delivery is focused on torque rather than high RPM horsepower.
Certifications
Certification:
Meets all applicable US EPA and California ARB emissions standards for its model year.
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