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Harley Davidson FXDL Dyna Low Rider 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDL Dyna Low Rider Year: 2008 Codes Model Code: FXDL 👋 Introduction Market Position Category: Cruiser Motorcycle Description: The Dyna Low Rider FXDL...
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Harley Davidson FXDL Dyna Low Rider 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDL Dyna Low Rider
Year:
2008
Codes
Model Code:
FXDL
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Description:
The Dyna Low Rider FXDL is positioned as a classic American cruiser, offering a blend of style, comfort, and performance for riders who appreciate a traditional motorcycle experience.
Competitive Analysis
Competitors:
Competes with other American V-twin cruisers from brands like Indian Motorcycle, as well as some European and Japanese cruisers with similar displacement and style.
Key Features
Features:
Low seat height, forward-mounted foot controls, chrome accents, rubber-mounted engine for reduced vibration, signature Harley-Davidson rumble.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for a comprehensive Harley-Davidson service manual of this era)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
103 cu in (1690 cc) Twin Cam 96 V-Twin Engine (overhaul, disassembly, assembly, timing, lubrication)
Fuel System:
Fuel Injection (EFI) system components, throttle body, fuel pump, injectors, diagnostics
Transmission:
6-speed Cruise Drive Transmission (disassembly, assembly, lubrication, clutch operation, gear inspection)
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting, instrumentation, fuses, relays, wiring diagrams
Brakes:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines, fluid type and bleeding procedures, ABS if equipped)
Suspension:
Front fork (dampers, springs, seals, oil specifications), rear shock absorbers (adjustment, replacement)
Frame And Body:
Frame inspection, body panel removal and installation, fenders, fuel tank, seat, handlebars, controls
Wheels And Tires:
Wheel bearings, tire pressure, tire replacement, wheel balancing
Procedures Included
Routine Maintenance:
Oil and filter changes, primary chain adjustment, spark plug replacement, air filter service, brake inspection
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues, diagnostic codes
Repair And Overhaul:
Complete engine, transmission, and electrical component disassembly and reassembly procedures
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific procedures
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring schematics
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans, typically allowing for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Twin Cam 96
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 96)
Engine Configuration:
Air-cooled, 45-degree V-twin
Valvetrain:
Overhead valves (OHV) with pushrod actuation, 2 valves per cylinder
Performance
Horsepower Estimate:
Approximately 70-75 HP (at crank, varies with tuning)
Torque Estimate:
Approximately 90-95 ft-lbs (at crank, varies with tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.650, 3rd: 4.948, 4th: 3.859, 5th: 3.170, 6th: 2.790 (typical for Twin Cam 6-speed)
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Constant mesh, 34/46 ratio
Final Drive:
Carbon belt, 32/66 ratio
📐 Dimensions
Exterior
Length:
91.2 in (2316 mm)
Width:
35.0 in (889 mm)
Height:
47.0 in (1194 mm) (at handlebar)
Seat Height:
26.0 in (660 mm) (unladen)
Ground Clearance:
4.4 in (112 mm)
Weights
Dry Weight:
634 lbs (287.6 kg)
Gross Vehicle Weight Rating:
1060 lbs (480.8 kg)
Payload Capacity:
426 lbs (193.2 kg)
Cargo
Fuel Capacity:
5.0 US gal (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles of this era are not typically subjected to standardized automotive crash testing procedures like cars. Safety relies on rider skill and equipment.
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS was an optional feature on some 2008 models.
Lighting:
Halogen headlamp, LED tail lamp, amber front and rear turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for rigidity.
Engine Mounting:
Rubber isolation mounts to dampen vibration and improve rider comfort.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio and CD player integrated into the dash console on some models.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure gauge, engine temperature light, and indicator lights integrated into the tank-mounted console.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature available on select 2008 FXDL models.
Connectivity
Connectivity Options:
Limited by modern standards. Primarily focused on motorcycle function. No integrated smartphone connectivity or Bluetooth.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (SAE 20W50) or equivalent motorcycle-specific synthetic oil. Check manual for specific API classification.
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant or equivalent motorcycle primary lubricant (e.g., Syn-3). Capacity approx. 2.7 US quarts (2.56 L).
Transmission Oil:
Harley-Davidson transmission lubricant or equivalent motorcycle gear oil. Capacity approx. 2.2 US quarts (2.08 L).
Brake Fluid:
DOT 4 brake fluid (for hydraulic clutch system and brake system, if ABS equipped)
Fork Oil:
Harley-Davidson Formula+ or equivalent. Specific weight and capacity depend on fork type (e.g., Showa 49mm used on some Dyna models).
Known Issues
Common Issues For Era:
Rattles from primary drive (related to chain tensioner), potential for cam tensioner wear in earlier Twin Cam models (addressed with hydraulic tensioners by this era), charging system issues (stator or regulator), exhaust leaks.
Filter Part Numbers
Oil Filter:
Harley-Davidson part number 63796-77A or aftermarket equivalents (e.g., Harley part number 26000004 for newer spin-on style, check manual for exact 2008 spec).
Air Filter:
Specific part number varies by air cleaner assembly, consult manual or VIN for exact Harley-Davidson part number or equivalent aftermarket.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson has a long and storied history dating back to 1903, renowned for its iconic V-twin engines and distinctive styling.
Model Evolution
Dynaglide Introduction:
The Dyna chassis platform was introduced in 1991, with the Low Rider model consistently being a popular variant known for its comfortable ergonomics and classic styling.
Twin Cam Era:
The Twin Cam engine series, introduced in 1999, became the standard for Harley-Davidson Big Twins, with the Twin Cam 96 (1584cc) being a significant evolution for increased displacement and performance.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
The Harley-Davidson Dyna platform consistently received positive reviews for its ride quality, handling, and classic styling, contributing to Harley-Davidson's strong brand loyalty and market presence in the cruiser segment.
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