Isuzu D-Max 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Year: 2008 Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Professional technicians, experienced DIY mechanics, and owners seeking in-depth...

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标签: 2008 Cars D Max Isuzu Truck

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

D-Max

Year:

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Professional technicians, experienced DIY mechanics, and owners seeking in-depth knowledge for repairs and maintenance.

Competitive Analysis

Analogy:

Provides the same comprehensive data found in factory service manuals, often superior to generic repair guides available in retail stores.

Key Features

Accessibility:

Instant download provides immediate access to critical repair information.

Usability:

Step-by-step procedures with detailed illustrations enhance clarity for complex tasks.

Value Proposition

Cost Savings:

Empowers owners to perform maintenance and repairs, potentially saving significant labor costs.

📋 Manual Details

Coverage Areas

Primary Focus:

Repair and Maintenance

Vehicle Variants Covered:

Likely covers all body styles (Single Cab, Extended Cab, Double Cab) and drivetrain configurations (2WD, 4WD) for the 2008 model year.

Page Count

Estimated Page Count:

Extensive (typical factory service manual ranges from 1000-3000+ pages depending on vehicle complexity)

Manual Type

Type:

Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul, and specifications for all gasoline and diesel engine variants (e.g., 4JJ1-TC, 4JK1-TC, RZ4E-TC).

Transmission:

Manual and automatic transmission repair, overhaul, fluid specifications, and electronic control unit (ECU) diagnostics.

Drivetrain:

Front-wheel drive (FWD), rear-wheel drive (RWD), four-wheel drive (4WD) systems, differentials, driveshafts, and CV joints.

Suspension:

Front and rear suspension systems (independent, leaf spring), shock absorbers, springs, control arms, alignment procedures, and specifications.

Brakes:

Disc and drum brake systems, hydraulic components, ABS, EBD, brake fluid specifications, bleeding procedures, and component replacement.

Steering:

Power steering systems, steering rack, power steering fluid, column, and alignment.

Electrical:

Complete wiring diagrams, fuse box layouts, starter, alternator, battery, lighting systems, ignition systems, and diagnostic procedures.

Body:

Body panel removal and installation, interior trim, doors, hood, tailgate, chassis repair, and corrosion prevention.

HVAC:

Heating, ventilation, and air conditioning system diagnostics, component replacement, and refrigerant handling.

Fuel System:

Fuel pump, injectors, fuel lines, fuel filter replacement, and emissions control systems.

Cooling System:

Radiator, water pump, thermostat, coolant specifications, and flushing procedures.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and emissions components.

Safety Systems:

Airbag systems, seatbelt pretensioners, and associated sensors.

Procedures Included

Maintenance:

Scheduled maintenance procedures, oil changes, filter replacements, fluid checks, lubrication points.

Disassembly Assembly:

Detailed step-by-step instructions for removing and reinstalling all major vehicle components and sub-assemblies.

Repair:

Comprehensive repair procedures for all systems, including troubleshooting guides and diagnostic strategies.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues.

Specifications:

Critical torque specifications, clearances, fluid capacities, electrical resistance values, and engine performance data.

Illustrations Diagrams:

Includes diagrams, schematics, and photographic illustrations to guide repair and maintenance tasks.

Cleaning Reinstalling:

Detailed instructions for cleaning and properly reinstalling components after repair or overhaul.

Technical Depth

Depth:

Full factory-level service and repair information, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Functionality

Zoom:

Zoom IN/OUT functionality

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper Type:

Not Applicable (Digital)

Delivery Method

Delivery:

Instant Download

Software Requirements

Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Common Engines 2008:

4JJ1-TC (3.0L Turbo Diesel), 4JK1-TC (2.5L Turbo Diesel), potentially 4JA1 (2.5L Diesel) and gasoline options depending on region. Specific engine codes are critical for exact specification lookup.

Performance

Horsepower Torque Range:

Typical for the era ranged from approximately 100-130 hp for naturally aspirated diesels, up to 160-180 hp for common rail turbo diesels. Torque figures would similarly vary.

Fuel System

Injection Type:

Common Rail Direct Injection (CRDI) for turbocharged diesel engines; indirect injection for older diesel variants. Gasoline engines may feature multi-point fuel injection (MPI).

Ignition System

Type:

Glow plug system for diesel engines; spark ignition for gasoline engines.

🔧 Transmission

Standard

Transmission Options:

Typically offered with a 5-speed or 6-speed manual transmission. Automatic transmission options were also available (e.g., 4-speed or 5-speed automatic).

Optional

Transmission Options:

Automatic transmission variants.

Features

Drivetrain Layout:

Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with selectable or full-time transfer cases.

📐 Dimensions

Exterior

Body Styles:

Single Cab, Extended Cab (Space Cab), Double Cab.

Wheelbase:

Varies by configuration, typically in the range of 3000 mm to 3150 mm.

Cargo

Bed Length:

Varies by configuration, often ranging from 1.5 meters to over 2 meters.

Weights

Curb Weight:

Typically ranging from 1,800 kg to 2,200 kg depending on configuration and drivetrain.

🛡️ Safety Features

Ratings

Crash Test Results:

Safety ratings vary significantly by region and specific test protocols (e.g., ANCAP, Euro NCAP). Later models generally saw improvements in safety features and ratings.

Active Features

Driver Assistance:

Depending on trim and market: ABS, EBD (Electronic Brakeforce Distribution), potentially Traction Control Systems (TCS) on higher trims.

Passive Features

Restraints:

Front airbags for driver and passenger. Seatbelt pretensioners.

💡 Technology Features

Infotainment

Audio System:

Typically base models feature a basic AM/FM/CD player. Higher trims may offer MP3 compatibility, auxiliary input, and more speakers.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Input:

May be present on upgraded audio systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 km to 10,000 km or 6 months, whichever comes first, depending on engine type and operating conditions. Diesel engines often require more frequent changes.

Air Filter Replacement:

Recommended every 20,000 km to 40,000 km or as needed based on driving environment.

Fuel Filter Replacement:

Diesel engines: typically 20,000 km to 40,000 km. Gasoline engines: longer intervals.

Fluid Specifications

Engine Oil:

Diesel engines: API CF-4 or CH-4 rated 15W-40 or 5W-40 synthetic. Gasoline engines: API SJ or SL rated 10W-30 or 5W-30. Specific viscosity depends on climate.

Coolant:

Ethylene glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Specific color/type to be confirmed by manual.

Brake Fluid:

DOT 3 or DOT 4.

Transmission Fluid Manual:

GL-4 rated gear oil, typically 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron III or equivalent, depending on the specific automatic transmission fitted.

Known Issues

Common Problems:

Potential issues can include turbocharger problems (especially on older diesels), EGR valve issues, injector problems, and suspension wear depending on usage. Electrical gremlins can occur in older vehicles.

Common Problems Diesel:

Early common rail diesel systems may be sensitive to fuel quality. Turbocharger wear and intercooler leaks are possible.

📚 Vehicle History

Brand Heritage

Manufacturer:

Isuzu Motors Ltd., known for its expertise in commercial vehicles, trucks, and diesel engines.

Model Evolution

Generation:

The 2008 D-Max belongs to the second generation (TF) of the Isuzu D-Max, which was a significant evolution from the first generation, often featuring improved styling, engines, and safety.

Production

Manufacturing Locations:

Global production, with significant manufacturing in Thailand, which serves as a primary export hub.

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Isuzu D-Max is generally regarded as a robust and reliable workhorse in the light commercial vehicle segment, particularly favored for its diesel engines and off-road capabilities in many markets.