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Introduction
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Market Position
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Segment:
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Compact MPV (Multi-Purpose Vehicle) / Minivan
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Target Audience:
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Families seeking practical, versatile, and cost-effective transportation.
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Competitive Analysis
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Key Competitors:
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Mazda5, Ford Focus C-Max (in some markets), Chevrolet Orlando (later years).
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Key Features
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Seating Capacity:
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Typically 5 or 7 seats, offering flexible interior configurations.
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Practicality:
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Sliding rear doors for easy access, ample cargo space, and versatile seating arrangements.
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Value Proposition:
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Affordable pricing, good fuel economy (relative to its class), and a reputation for reliability.
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Manual Details
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Coverage Areas
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Engine Mechanical:
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Complete engine overhaul, disassembly, assembly, and component testing for all variants.
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Engine Electrical:
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Ignition system, fuel injection system, sensors, actuators, ECU diagnostics, and wiring diagrams.
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Transmission Manual:
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Clutch system, gearbox disassembly, assembly, and repair procedures.
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Transmission Automatic:
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Automatic transmission overhaul, diagnosis, fluid service, and electronic control unit (TCU) troubleshooting.
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Drivetrain:
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Front-wheel drive (FWD) and all-wheel drive (AWD) system components, differentials, and drive shafts.
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Suspension:
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Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, and alignment specifications.
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Steering:
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Power steering system diagnosis, repair, fluid service, and steering column components.
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Brakes:
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Front and rear brake systems (disc and drum), ABS, EBD, brake fluid service, and component replacement.
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Electrical System:
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Battery, charging system, starting system, lighting, horn, wipers, power accessories, and fuse/relay identification.
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HVAC:
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Heating, ventilation, and air conditioning system diagnosis, refrigerant service, component replacement, and fan controls.
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Body And Frame:
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Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component repair.
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Diagnostics Troubleshooting:
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Comprehensive diagnostic trouble codes (DTCs) and troubleshooting flowcharts for all major systems.
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Page Count
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Estimated Pages:
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1500+
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Manual Type
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Type:
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Workshop Service Repair Manual
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Language
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Language:
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English
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Format
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Format:
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PDF Download
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Manual Coverage
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Systems Covered
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All Major Systems:
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Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions, Safety Systems.
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Procedures Included
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Maintenance:
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Routine maintenance, scheduled service intervals, fluid changes, filter replacements, inspections.
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Repair:
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Component replacement, rebuild procedures, sub-assembly repair, and adjustment procedures.
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Diagnostics:
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Troubleshooting guides, fault code interpretation, testing procedures for sensors and actuators.
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Specifications:
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Torque specifications, fluid capacities, clearances, alignment data, electrical resistance values.
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Technical Depth
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Depth:
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Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics.
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Engine Specifications
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Primary Engine
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Engine Code Petrol 1:
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G4GC / G4ED (1.6L CVVT)
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Engine Displacement Petrol 1:
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1599 cc (1.6 Liters)
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Engine Configuration Petrol 1:
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Inline 4-cylinder, DOHC, 16-valve
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Engine Horsepower Petrol 1:
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Approx. 105-110 PS (metric horsepower)
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Engine Torque Petrol 1:
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Approx. 14.5 - 15.0 kgf·m (142 - 147 Nm)
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Alternative Engine
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Engine Code Petrol 2:
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G4CP (2.0L CVVT)
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Engine Displacement Petrol 2:
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1975 cc (2.0 Liters)
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Engine Configuration Petrol 2:
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Inline 4-cylinder, DOHC, 16-valve
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Engine Horsepower Petrol 2:
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Approx. 137-140 PS (metric horsepower)
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Engine Torque Petrol 2:
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Approx. 18.5 - 19.0 kgf·m (181 - 186 Nm)
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Engine Code Diesel:
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D4EA (2.0L CRDi)
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Engine Displacement Diesel:
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1991 cc (2.0 Liters) Turbocharged Diesel
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Engine Configuration Diesel:
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Inline 4-cylinder, DOHC, 16-valve, Turbocharged with Intercooler
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Engine Horsepower Diesel:
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Approx. 115-125 PS (metric horsepower)
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Engine Torque Diesel:
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Approx. 28.0 - 30.0 kgf·m (275 - 294 Nm)
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Fuel System
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Fuel Type:
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Unleaded Gasoline (Petrol), Diesel Fuel
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Fuel Delivery:
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Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel.
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Emission Control:
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Catalytic converter, oxygen sensors, EGR (for diesel).
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Safety Features
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Ratings
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NHTSA Rating:
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Likely not rated by NHTSA in all markets, or ratings may vary by year/region. Manual will detail occupant protection.
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Euro Ncap Rating:
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Likely 4-star Euro NCAP rating for some configurations. Manual provides specific details on safety structure.
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Active Features
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ABS:
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Standard Anti-lock Braking System (ABS)
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Ebd:
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Electronic Brakeforce Distribution (EBD)
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Esp:
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Electronic Stability Program (ESP/ESC) might be optional or standard on higher trims.
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Passive Features
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Airbags:
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Front airbags (driver and passenger), side airbags, and curtain airbags (market/trim dependent).
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Seatbelts:
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Three-point seatbelts with pre-tensioners for front seats, ISOFIX child seat anchors.
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Body Structure:
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Reinforced safety cell, crumple zones, side impact protection beams.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 km or 12 months, whichever comes first. Manual will specify exact intervals based on driving conditions.
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Air Filter Replacement:
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Recommended every 30,000-40,000 km, or as needed based on dusty conditions.
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Spark Plug Replacement:
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Refer to manual for specific plug type and interval (e.g., iridium plugs may have longer life).
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Timing Belt Or Chain:
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Petrol engines use a timing belt, typically requiring replacement around 90,000-100,000 km or 6 years. Diesel engines may use a timing chain or belt; manual will specify.
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Fluid Specifications
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Engine Oil Type:
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API SL/SM or ACEA A3/B4, viscosity grade SAE 5W-30 or 10W-30 (check manual for exact spec based on engine and climate).
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Coolant Type:
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Ethylene glycol based coolant, long-life type (e.g., Hyundai/Kia's 'Super Long Life Coolant' or equivalent).
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Transmission Fluid Manual:
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GL-4 gear oil, SAE 75W-90 (capacity approx. 2.0-2.2 liters).
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Transmission Fluid Automatic:
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SP-III or equivalent ATF (capacity approx. 7-8 liters for complete drain/refill).
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid.
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Known Issues
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Engine Performance:
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Occasional reports of rough idle or power loss, often related to spark plugs, ignition coils, or fuel system cleanliness.
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Suspension Wear:
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Common wear items include sway bar links, ball joints, and bushings, especially with higher mileage.
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HVAC System:
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Blower motor resistor failure can lead to HVAC fan only working on high. Compressor clutch issues can occur.
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Diesel Particulate Filter:
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For the CRDi models, potential for DPF clogging if not driven in conditions to allow regeneration cycles.
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