2008 KIA Rondo OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Region: North America (implied by "OEM Service Repair Manual") Codes Chassis Code: UN0 (MPV platform) 👋 Introduction Market Position Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Region:

North America (implied by "OEM Service Repair Manual")

Codes

Chassis Code:

UN0 (MPV platform)

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Competitive Analysis

Competitors:

Toyota Matrix, Mazda5, Ford Focus Wagon, Chevrolet HHR, Nissan Versa Note (later models)

Key Features

Vehicle Attributes:

Versatile interior, affordable pricing, practical family vehicle, comfortable ride

Value Proposition

Manual Advantage:

Provides OEM-level technical data for DIY repair and professional diagnostics, covering all major systems for both engine options.

📋 Manual Details

Coverage Areas

Engine Options Covered:

2.4L (G4KC), 2.7L (G6BA)

Page Count

Estimated Pages:

Approx. 2500-3500 pages (typical for comprehensive OEM service manuals)

Manual Type

Type:

OEM Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine control systems (ECM), fuel system, exhaust system, automatic transmission (transaxle), clutch, driveline, axles

Chassis:

Brake system (ABS, EBD), suspension (front and rear), steering system, wheels and tires

Electrical:

Body control module (BCM), multiplex communication systems (CAN), lighting systems, power windows, power locks, wipers, horn, audio system, instrument cluster, airbags (SRS), anti-theft system

Body:

Body panels, doors, glass, interior trim, seats, HVAC system, heating and cooling (A/C)

Exhaust System:

Catalytic converter diagnosis and replacement, muffler and pipe repairs, oxygen sensor testing.

Fuel System:

Fuel pump testing, injector cleaning and replacement, fuel pressure regulation, EVAP system diagnostics.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections

Repair:

Component removal and installation, engine overhaul, transmission repair, brake caliper replacement, suspension component service, electrical diagnostics and repair, body panel repair

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures, symptom-based diagnostics

Troubleshooting HVAC:

Includes procedures for diagnosing and repairing heating, ventilation, and air conditioning system faults.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, including engine control, body electronics, and safety systems.

Technical Depth

Depth:

Comprehensive (covers from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures)

Engine Rebuild:

Detailed specifications and procedures for engine disassembly, inspection, repair, and reassembly for both 2.4L and 2.7L engines.

Transmission Overhaul:

Step-by-step instructions for the complete disassembly, repair, and reassembly of the 4-speed and 5-speed automatic transmissions.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, searchable text, bookmark navigation (expected for OEM)

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

2.4L DOHc I4:

Engine Code: G4KC (Theta engine family); Displacement: 2359 cc; Bore x Stroke: 88.0 mm x 97.0 mm; Compression Ratio: 9.4:1; Horsepower: 162 hp @ 6000 rpm; Torque: 163 lb-ft @ 4000 rpm

Secondary Engine

2.7L Sohc V6:

Engine Code: G6BA (Forte engine family); Displacement: 2656 cc; Bore x Stroke: 86.7 mm x 75.0 mm; Compression Ratio: 9.4:1; Horsepower: 189 hp @ 6000 rpm; Torque: 181 lb-ft @ 4500 rpm

Fuel System

Injection Type:

Multi-point fuel injection (MPI)

Emissions

Standards:

Meets EPA Tier 2 Bin 5 / CARB LEV-II regulations

🔧 Transmission

Standard 2.4L

Type:

4-speed automatic transaxle (F4A42)

Optional 2.7L

Type:

5-speed automatic transaxle (W5A580)

Features

Electronic Control:

Electronically controlled with adaptive shift logic

Fluid Type

Transmission Fluid:

API GL-4 (or equivalent) synthetic transmission fluid (Specific SP-III or SP-IV recommended by Kia - verify with manual)

📐 Dimensions

Exterior Length

Length:

174.0 inches (4420 mm)

Exterior Width

Width:

68.7 inches (1745 mm)

Exterior Height

Height:

63.0 inches (1600 mm)

Wheelbase

Wheelbase:

104.0 inches (2640 mm)

Weights

Curb Weight:

Approx. 3200-3400 lbs (1450-1542 kg) depending on engine and options

Cargo Capacity

Rear Seats Up:

Approx. 29.4 cu ft (833 liters)

Rear Seats Folded:

Approx. 66.1 cu ft (1872 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-star rating (driver and passenger)

NHTSA Side Impact:

5-star rating (front and rear passengers)

IIHS Frontal Offset:

IIHS Side Impact:

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brake-force Distribution (EBD)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Standard front, front side-impact, and side curtain airbags

Seatbelts:

3-point seatbelts with pretensioners and load limiters

Child Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system with auxiliary input. Optional premium audio with subwoofer available.

Display:

Basic LCD display for radio and climate control. No integrated navigation on most models.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Optional keyless entry and remote start.

Connectivity

Bluetooth:

Not available on base models, optional on higher trims for hands-free calling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, using synthetic oil. (Refer to manual for specific conditions)

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km), depending on driving conditions.

Cabin Air Filter:

Every 15,000-20,000 miles (24,000-32,000 km) or annually.

Spark Plug Replacement 2.4L:

Iridium spark plugs: 100,000 miles (160,000 km).

Spark Plug Replacement 2.7L:

Platinum spark plugs: 60,000 miles (96,000 km).

Fluid Specifications

Engine Oil:

SAE 5W-20 (API SM or higher). Capacity: 4.5-5.1 quarts (4.27-4.83 liters) depending on engine.

Coolant:

Amine-based long-life coolant (Blue color). Capacity: Approx. 7.0-7.5 quarts (6.6-7.1 liters).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Complaints:

Occasional transmission shifting issues (early models), potential for oil consumption in higher mileage 2.4L engines, HVAC system fan blower motor failures, rear wheel bearing noise.

Tires

Standard Size:

205/55R16 or 215/55R17 (depending on trim level)

Wheels

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

Kia Motors Corporation, known for offering value-packed and increasingly reliable vehicles.

Model Evolution

First Generation:

The 2008 Rondo represents the first generation of Kia's compact MPV, designed to offer SUV-like versatility in a car-based platform. It replaced the Kia Spectra hatchback in many markets.

Production

Manufacturing Location:

South Korea (Hwasung Plant)

Production Years

Model Run:

2006-2013 (Globally), 2007-2009 (North America)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved 5-star safety ratings from NHTSA, indicating strong crashworthiness.

Ratings

Consumer Reports:

Generally rated as average to below average in predicted reliability by consumer organizations during its production run, though specific years and components varied.