KIA RONDO CARENS (UN) 2008 G 2.7 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Carens Generation Code: UN Model Year: 2008 Engine Variant: 2.7 DOHC Codes Chassis Code: UN 👋 Introduction Market Position Segment: Compact MPV...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo Carens

Generation Code:

Model Year:

Engine Variant:

2.7 DOHC

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle (CUV).

Target Audience:

Families seeking a versatile, practical, and affordable vehicle with flexible seating and cargo options.

Competitive Analysis

Key Competitors:

Dodge Journey, Mazda 5, Toyota Sienna (smaller variants), Honda Odyssey (smaller variants).

Key Features

Versatility:

Flexible seating configurations (5 or 7-passenger options), ample cargo space, easy access via sliding rear doors or wide-opening conventional doors.

Value Proposition:

Offers a compelling blend of practicality, space, and affordability, often at a lower price point than many European or Japanese competitors.

Engine Options:

Available with efficient 4-cylinder engines and the more powerful 2.7L V6.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing.

Repair Procedures:

Detailed step-by-step repair instructions for all major vehicle systems.

Maintenance Schedules:

Factory-recommended scheduled maintenance intervals and procedures.

Technical Specifications:

Torque specifications, fluid capacities, electrical diagrams, component tolerances.

Wiring Diagrams:

Full color electrical wiring diagrams for all systems.

Page Count

Estimated Pages:

Hundreds of pages (exact count may vary based on printing selection).

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Digital (likely PDF), printable.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system.

Engine Management:

Fuel injection system, ignition system, emissions control systems (catalytic converter, EGR), sensor operations.

Transmission:

Automatic transmission (AT) or Manual Transmission (MT) - repair, overhaul, torque converter, valve body, shift solenoids.

Drivetrain:

Front-wheel drive (FWD) system, axles, differentials, driveshafts.

Brakes:

Front and rear brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake.

Suspension:

Front and rear suspension, struts, shock absorbers, control arms, coil springs, anti-roll bars.

Steering:

Power steering system (hydraulic or electric), steering rack, steering column, wheel alignment specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting, wipers, horns, power windows, mirrors.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, heater core.

Body And Interior:

Body panels, doors, latches, glass, seats, dashboard, trim components.

Chassis:

Frame structure, chassis components, mounting points.

Safety Systems:

Airbags, seatbelt pre-tensioners, SRS (Supplemental Restraint System) components.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid).

Engine Repair:

Engine overhaul, head gasket replacement, piston ring replacement, bearing replacement, valve adjustments.

Transmission Repair:

Transmission fluid and filter changes, clutch replacement (if manual), solenoid replacement, valve body service, torque converter replacement.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleed, ABS system diagnostics.

Suspension And Steering Repair:

Strut and shock replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, rack and pinion service.

Electrical Troubleshooting:

Diagnosis of electrical faults, testing circuits, component replacement (alternator, starter, sensors, actuators), ECU diagnosis.

HVAC Repair:

Refrigerant recharge, compressor replacement, leak detection, heater core replacement, blower motor service.

Bodywork Repair:

Door panel removal, trim replacement, glass replacement, minor body panel adjustments.

Diagnostic Trouble Code Analysis:

Interpretation and resolution of DTCs related to engine, transmission, ABS, airbags, and body control modules.

Wheel Alignment:

Specifications for camber, caster, and toe angles.

Technical Depth

Depth:

Comprehensive, covering routine maintenance, diagnostics, component-level repair, and full system overhauls.

Diagnostic Tools:

Information on OBD-II (On-Board Diagnostics II) system and recommended diagnostic scan tools.

Special Tools:

Identification of any specific or special tools required for certain procedures.

📊 Manual Specifications

File Format

Format:

Likely PDF, allowing for keyword searching and selective printing.

Print Quality

Quality:

Designed for clear reproduction of text, diagrams, and illustrations. High resolution for detailed technical drawings.

Binding Type

Binding:

N/A (Digital format). If printed, typically a comb binding or professional book binding for durability.

Paper Type

Paper:

N/A (Digital format). If printed, would typically use durable, high-quality paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (likely referring to the 2.7L V6)

Engine Type:

Naturally Aspirated V6

Displacement:

2.7 Liters (2656 cc)

Cylinder Configuration:

Valve Train:

DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)

Performance

Horsepower:

Approximately 182 hp @ 6000 rpm (manufacturer data)

Torque:

Approximately 177 lb-ft @ 4000 rpm (manufacturer data)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (AKI) or higher

🔧 Transmission

Standard

Type:

5-speed Automatic Transmission (5-speed AT)

Optional

Type:

No manual transmission typically offered with the 2.7L V6 in this market.

Features

Drive Type:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approximately 175.0 inches (4445 mm)

Width:

Approximately 70.5 inches (1790 mm)

Height:

Approximately 64.0 inches (1625 mm)

Wheelbase:

Approximately 104.5 inches (2655 mm)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 10.4 cu ft (294 L)

Cargo Volume Behind 2Nd Row:

Approximately 31.6 cu ft (895 L)

Cargo Volume Behind 1St Row:

Approximately 66.1 cu ft (1872 L)

Weights

Curb Weight:

Approximately 3500 - 3700 lbs (1588 - 1678 kg), depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Front Side Impact:

5-Star rating (for driver and front passenger) in frontal and side-impact crash tests.

IIHS Side Impact:

Good rating in side-impact crash tests (often rated by IIHS).

Active Features

Standard Anti-lock Braking System (ABS).

Electronic Stability Control:

Electronic Stability Control (ESC) and Traction Control System (TCS) were often standard or optional on higher trims.

Passive Features

Airbags:

Front driver and passenger airbags, side-curtain airbags for all rows.

Seatbelts:

Three-point seatbelts for all seating positions, front seatbelt pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Standard CD player, AM/FM radio, auxiliary input. Optional premium audio systems and/or satellite radio.

Navigation:

Optional factory-integrated navigation system available on higher trim levels.

Driver Assistance

Rear Parking Sensors:

Optional rear parking assist sensors on certain trims.

Connectivity

Bluetooth:

Bluetooth hands-free calling capability was optional or part of upgraded audio packages.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe driving conditions may require shorter intervals.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Iridium-tipped spark plugs typically last up to 100,000 miles (160,000 km).

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or as per severe duty recommendations.

Coolant Flush:

Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.

Fluid Specifications

Engine Oil:

SAE 5W-20, API SM or higher. Capacity: Approx. 4.5 Quarts (4.3 Liters) with filter.

Automatic Transmission Fluid:

Kia SPIII ATF or equivalent. Capacity: Approx. 7.5 Quarts (7.1 Liters) for a dry fill, but typically 3-4 quarts for a drain and fill.

Coolant:

Ethylene Glycol based coolant, protected to -34°F (-37°C). Kia Genuine Super Long Life Coolant (Blue).

Brake Fluid:

DOT 3 or DOT 4. Ensure clean container and avoid moisture contamination.

Power Steering Fluid:

Kia Genuine Power Steering Fluid or equivalent DEXRON III ATF.

Known Issues

Engine Performance:

Some reports of occasional rough idle or hesitation, potentially related to fuel injectors or ignition system components.

Transmission Shifting:

Occasional hard shifts or delayed engagement, often resolved with a transmission fluid and filter service.

HVAC System:

Complaints about reduced A/C performance in extreme heat; potential issues with blend door actuators or refrigerant leaks.

Suspension Noise:

Front end clunking or rattling sounds can indicate worn sway bar links or control arm bushings.

Electrical Gremlins:

Less common, but some owners report minor electrical issues like faulty window regulators or interior light malfunctions.

📚 Vehicle History

Brand Heritage

Kia Reputation:

Kia, a South Korean automaker, has established itself as a provider of reliable, value-oriented vehicles with improving quality and design over the years.

Model Evolution

First Generation:

The Rondo Carens (UN) is the second generation of the Kia Carens model. The first generation (FC) was introduced in 1999.

Un Generation Timeline:

The UN generation was produced from 2006 to 2013, with a facelift in 2010.

Production

Manufacturing Locations:

Primarily manufactured in South Korea (Hwaseong).

🏆 Awards & Recognition

Recognitions

Safety Awards:

The Rondo Carens (UN) has received good safety ratings from organizations like NHTSA and IIHS, indicating a strong emphasis on occupant protection.