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KIA SORENTO (BL) 2008 G 3.3 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Model Code: BL Year: 2008 Engine Variant: 3.3L G DOHC Codes Engine Code Primary: G6DA 👋 Introduction Market Position Market Position: Mid-size...
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KIA SORENTO (BL) 2008 G 3.3 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Model Code:
BL
Year:
2008
Engine Variant:
3.3L G DOHC
Codes
Engine Code Primary:
G6DA
👋 Introduction
Market Position
Market Position:
Mid-size SUV, positioned as a practical and versatile family vehicle with optional AWD.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, and Chevrolet TrailBlazer. Offered a strong value proposition with good feature content for its price point.
Key Features
Key Features:
Spacious interior, available third-row seating, robust build quality, comfortable ride, V6 engine option for capable performance.
📋 Manual Details
Coverage Areas
Coverage Areas General:
Complete Factory Service and Repair
Coverage Areas Specific:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Chassis, Diagnostics, Maintenance
Page Count
Page Count Estimate:
Over 1500
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Systems Covered Engine:
Engine mechanical (assembly, disassembly, inspection), lubrication, cooling, fuel, ignition, emissions control, engine management system (ECM/ECU) diagnostics, timing system, performance tuning.
Systems Covered Transmission:
Automatic Transmission (4-speed and 5-speed variants for this generation if applicable), manual transmission, clutch, drivetrain components (driveshafts, differentials, axles), transmission control module (TCM) diagnostics.
Systems Covered Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/rotor replacement, caliper service, brake fluid specifications, bleeding procedures, parking brake.
Systems Covered Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, springs), steering system (power steering pump, rack and pinion, tie rods), wheel alignment specifications.
Systems Covered Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), wiring diagrams, fuse and relay information, power windows, locks, mirrors, instrument cluster, body control module (BCM).
Systems Covered HVAC:
Air conditioning system, heater, climate control system operation and diagnosis, refrigerant type and charge, component replacement (compressor, condenser, evaporator).
Systems Covered Body:
Body panels, doors, glass, interior trim, bumpers, seals, door locks, hinges, latches, exterior lighting, windshield wiper system.
Systems Covered Chassis:
Frame construction, exhaust system, fuel tank and lines, chassis components, towing information.
Procedures Included
Procedures Included Maintenance:
Oil change, filter replacement, spark plug replacement, fluid checks and top-offs, belt inspection and replacement, tire rotation, brake inspection, battery maintenance, air filter replacement.
Procedures Included Diagnostics:
OBD-II diagnostic codes (DTCs), troubleshooting flowcharts, symptom-based diagnostics, electrical system troubleshooting, engine performance diagnosis.
Procedures Included Repair:
Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, steering system repair, electrical component replacement, HVAC system repairs, body panel repair.
Procedures Included Installation:
Accessory installation (if specified), component replacement procedures.
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, designed for clear printing
Binding Type
Binding Type:
N/A (Digital format, user prints as needed)
Paper Type
Paper Type:
N/A (Digital format)
Searchability
Searchability:
Searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Displacement Primary:
3.3 Liters
Engine Configuration Primary:
V6
Engine Valvetrain Primary:
DOHC (Double Overhead Camshaft)
Engine Cylinders Primary:
6
Engine Bore Primary:
92.5 mm
Engine Stroke Primary:
81.5 mm
Engine Compression Ratio Primary:
10.0:1
Engine Fuel Type Primary:
Unleaded Gasoline
Performance
Horsepower Primary:
242 hp @ 6000 rpm (approx.)
Torque Primary:
224 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Injection System:
Multi-Port Fuel Injection (MPI)
Fuel Octane Rating:
87 Octane (Recommended)
🔧 Transmission
Standard
Transmission Type Standard:
Automatic
Transmission Gears Standard:
4-Speed Automatic
Optional
Transmission Type Optional:
5-Speed Automatic (may be available on certain trims/markets)
Features
Transmission Features:
Electronically controlled, sequential shifting, adaptive shift logic.
Fluid Specifications
Transmission Fluid Type:
Kia ATF SP-III or equivalent (Refer to manual for exact specification)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 7.7 Liters (1.9 Gallons) for 4-speed auto (dry fill)
📐 Dimensions
Exterior
Length:
4675 mm (184.1 inches)
Width:
1890 mm (74.4 inches)
Height:
1785 mm (70.3 inches)
Wheelbase:
2710 mm (106.7 inches)
Interior
Seating Capacity:
5 or 7 (optional third row)
Cargo
Cargo Volume Behind Second Row:
Approx. 40.0 cu ft
Cargo Volume Behind Third Row:
Approx. 12.5 cu ft (if equipped)
Weights
Curb Weight Estimate:
1900-2050 kg (4189-4519 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 2600 kg (5732 lbs)
Towing Capacity:
Up to 3500 lbs (check specific market and configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4-star (driver), 4-star (passenger) - 2008 Model Year (US)
IIHS Front Offset Crash Test Rating:
Good
IIHS Side Impact Crash Test Rating:
Good
Active Features
Active Features Standard:
ABS, EBD, Traction Control System (TCS), Electronic Stability Control (ESC)
Passive Features
Passive Features Standard:
Front airbags, front side-impact airbags, side curtain airbags (for all rows if equipped), active head restraints.
Passive Features Optional:
Third-row side curtain airbags may be optional.
💡 Technology Features
Infotainment
Infotainment Features:
Optional premium audio system, CD player, AM/FM radio, auxiliary input. Navigation systems available on higher trims.
Driver Assistance
Driver Assistance Features:
Cruise control, rear parking assist sensors (optional).
Connectivity
Connectivity Features:
Auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first (refer to manual for exact schedule based on driving conditions).
Engine Air Filter Replacement Interval:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement Interval:
Every 60,000 to 100,000 miles (96,000 to 160,000 km) depending on plug type (e.g., iridium recommended).
Transmission Fluid Change Interval:
Every 45,000 to 60,000 miles (72,000 to 96,000 km) for typical use, more frequent for severe duty.
Fluid Specifications
Engine Oil Type Primary:
SAE 5W-20 or 5W-30 Synthetic Blend / Full Synthetic (API SM or higher, ILSAC GF-4 or higher)
Engine Oil Capacity:
Approx. 6.5 Liters (6.9 US Quarts) with filter
Coolant Type:
Ethylene Glycol based coolant, pre-mixed 50/50 with distilled water (typically Asian Red or equivalent long-life coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Kia Genuine PSF or Dexron III/Mercon compatible ATF
Known Issues
Known Issues Engine:
Potential for oil consumption in some engines, occasional radiator leaks, timing belt wear (if applicable, although this generation likely uses a timing chain).
Known Issues Transmission:
Some reports of delayed shifting or torque converter issues in older units.
Known Issues Suspension:
Worn ball joints, control arm bushings, and sway bar links can lead to noise and poor handling.
Known Issues Electrical:
Window regulator failures, power door lock actuator issues, occasional alternator problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, a South Korean automaker, has a history dating back to 1944, evolving from a manufacturer of bicycle parts to a global automotive producer known for value and improving quality.
Model Evolution
Model Evolution:
The BL generation Sorento (produced from 2002-2009) was Kia's first body-on-frame SUV, offering ruggedness and towing capability. The 2008 model year saw facelifts and updates to technology and refinement. This generation transitioned to a unibody construction for subsequent models (XM generation onwards).
Production
Production Period Bl Generation:
2002-2009
Production Locations:
South Korea (Hwaseong Plant), Malaysia, Slovakia (for European market)
🏆 Awards & Recognition
Recognitions
Recognitions General:
While specific awards for the 2008 BL Sorento are not widely publicized as headline achievements, the model was generally well-regarded for its value and utility in the SUV market segment at the time of its release.
Ratings
Ratings Customer Satisfaction Estimate:
Generally good customer satisfaction for its class, particularly for value and practicality. Consumer reports often highlighted its affordability and features.
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