KIA SORENTO (BL) 2008 G 3.8 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Model Code: BL Year: 2008 Engine Variant: 3.8L V6 DOHC 👋 Introduction Market Position Segment: Mid-size SUV, often marketed as a family-oriented...

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标签: 2008 Car Cars Kia Misc SORENTO (BL)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Model Code:

Year:

Engine Variant:

3.8L V6 DOHC

👋 Introduction

Market Position

Segment:

Mid-size SUV, often marketed as a family-oriented vehicle with available third-row seating.

Competitive Analysis

Competitors 2008:

Chevrolet Trailblazer, Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Pathfinder, Jeep Grand Cherokee.

Key Features Vehicle

Body Styles:

4-door SUV, often with optional third-row seating.

Drivetrain:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).

📋 Manual Details

Coverage Areas

Coverage:

Engine service and repair procedures for the 3.8L V6 DOHC engine.

Page Count

Pages:

Estimated 1500-2000 pages (typical for a comprehensive service manual of this era and scope).

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, component inspection, rebuilding procedures, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves.

Engine Fuel:

Fuel injection system, fuel pump, injectors, fuel filter, fuel rail, pressure regulation.

Engine Ignition:

Ignition system components, spark plugs, ignition coils, timing control.

Engine Cooling:

Radiator, water pump, thermostat, coolant passages, fan clutch/electric fan, hoses.

Engine Lubrication:

Oil pump, oil filter, oil pan, lubrication passages, oil pressure.

Engine Electrical:

Starter motor, alternator, battery, wiring diagrams related to engine control.

Engine Emissions:

EGR system, catalytic converter, oxygen sensors, emission control systems, evaporative emission control (EVAP).

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flushes, belt inspections/replacements.

Troubleshooting:

Diagnostic procedures for common engine faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).

Repair Rebuild:

Step-by-step instructions for component removal, installation, and overhaul. Engine rebuild procedures for major internal components.

Torque Specifications:

Detailed torque specifications for all engine fasteners.

Clearances Tolerances:

Specifications for engine component clearances (e.g., piston ring gap, bearing clearances).

Technical Depth

Depth:

Comprehensive. Covers detailed mechanical repairs, diagnostics, and specifications necessary for professional-level service.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Quality:

High-resolution, clear diagrams and text suitable for printing.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G3800

Displacement:

3.8 Liters (3778 cc)

Configuration:

Valvetrain:

DOHC (Dual Overhead Camshaft), 24 valves (4 per cylinder).

Bore X Stroke:

95.5 mm x 87.0 mm (approximate)

Compression Ratio:

10.0:1 (approximate)

Performance

Horsepower:

242 hp @ 6000 rpm (approximate)

Torque:

250 lb-ft @ 3500 rpm (approximate)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Engine Management

Engine Control Unit (ECU) managing fuel, ignition, and emissions.

🔧 Transmission

Standard

Type:

5-Speed Automatic Transmission

Optional

Type:

N/A (5-speed automatic was standard for this engine variant in most markets)

Features

Transmission Fluid Spec:

SPII-ATF or equivalent (check manual for exact specification like SP-III).

📐 Dimensions

Exterior

Length:

4740 mm / 186.6 in (approximate)

Width:

1890 mm / 74.4 in (approximate)

Height:

1750 mm / 68.9 in (approximate)

Wheelbase:

2745 mm / 108.1 in (approximate)

Weights

Curb Weight AWD:

4350 lbs / 1973 kg (approximate, AWD)

Gross Vehicle Weight Rating:

5732 lbs / 2600 kg (approximate)

Cargo

Cargo Volume Behind 3Rd Row:

10.4 cu ft (approximate)

Cargo Volume Behind 2Nd Row:

34.0 cu ft (approximate)

Cargo Volume Behind 1St Row:

77.1 cu ft (approximate)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4 Stars (2008 model year, typical for its class and era)

NHTSA Frontal Passenger:

4 Stars (2008 model year, typical for its class and era)

NHTSA Side Impact Driver:

5 Stars (2008 model year, typical for its class and era)

NHTSA Side Impact Passenger:

5 Stars (2008 model year, typical for its class and era)

NHTSA Rollover:

4 Stars (typical for SUVs)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Standard

Electronic Stability Control:

Standard (ESC or VSM - Vehicle Stability Management)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side Curtain:

Standard (front and second-row, often third-row as well)

Seatbelts:

3-point seatbelts with pretensioners for all seating positions.

💡 Technology Features

Infotainment

Audio System:

Typically featured a premium audio system with CD player, AM/FM radio, and auxiliary input. Higher trims may have navigation and satellite radio.

Connectivity:

Bluetooth connectivity was becoming more common, though not universally standard across all trims in 2008.

Driver Assistance

Cruise Control:

Standard

Rear Parking Assist:

Optional on some trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe duty may require shorter intervals.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Refer to manual, typically around 60,000-100,000 miles depending on plug type (Iridium recommended for longevity).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 4 years. Filter replacement recommended.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30 API SM or higher (check owner's manual for specific recommendation).

Engine Oil Capacity:

6.7 US quarts / 6.3 Liters (with filter change)

Coolant Type:

Ethylene Glycol based coolant (Asian Red or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Issues:

While generally reliable, some owners have reported issues with oil consumption, minor coolant leaks (water pump, thermostat housing), and occasional throttle body issues.

Transmission Issues:

Some models experienced sporadic transmission shifting issues, often resolved with fluid changes or software updates.

Suspension Component Wear:

Control arm bushings and sway bar links can wear over time, leading to suspension noise.

HVAC System:

Blend door actuator failures can cause HVAC system malfunctions.

📚 Vehicle History

Brand Heritage

Kia Heritage:

Kia Motors Corporation, founded in 1944, is a South Korean automobile manufacturer known for its value-oriented and increasingly stylish vehicles.

Model Evolution

Sorento Generation:

This is the second generation (BL) Sorento, introduced for the 2007 model year, replacing the first generation (JC).

Platform:

Unlike the body-on-frame first generation, the BL Sorento transitioned to a unibody construction, sharing its platform with the Kia Optima.

Production

Production Start Year:

2006 (for the 2007 model year)

Production End Year Bl:

2009 (leading into the third generation UM)

Manufacturing Location:

Hwaseong, Gyeonggi Province, South Korea; also assembled in Malaysia (NAZA).

🏆 Awards & Recognition

Recognitions

IIHS Crash Test Rating:

Good in frontal offset, acceptable/marginal in side impact for the 2008 model year, varying by specific trim and testing procedure.

Consumer Reports Reliability:

Reliability ratings varied, with some model years receiving average or below-average scores, particularly for powertrain components.