KIA SPORTAGE (KM) 2008 G 2.7 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation: KM Year: 2008 Codes Chassis Code: KM 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY enthusiasts, independent...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Generation:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

DIY enthusiasts, independent repair shops, Kia owners seeking detailed repair information

Competitive Analysis

Competitors 2008:

Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Hyundai Tucson

Key Features Vehicle

Design Philosophy:

Rugged styling with practical SUV utility and comfortable on-road manners

Powertrain Availability:

Offered with various 4-cylinder and V6 engines; this manual specifically covers the 2.7L DOHC V6.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for full factory manuals)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, timing system, oil system, cooling system

Engine Management:

Fuel injection, ignition system, emission control systems, engine control unit (ECU) diagnosis

Transmission Manual:

Manual transmission (if applicable to 2.7L DOHC, check specific variants)

Transmission Automatic:

Automatic transmission service, overhaul, and diagnosis (likely for 5-speed)

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) system, differentials, driveshafts, axles

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms

Steering:

Power steering system, steering gear, steering column, alignment specifications

Brakes:

Front disc brakes, rear disc brakes, anti-lock braking system (ABS), hydraulic system, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, horn

Body Electrical:

Power windows, door locks, mirrors, wipers, defogger, interior/exterior lighting circuits

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling

Interior Trim:

Dashboard removal, door panel removal, seat removal, carpet replacement

Exterior Trim:

Bumpers, fenders, hood, tailgate, exterior trim pieces

Chassis And Body:

Frame specifications, body construction, corrosion prevention

Diagnostics:

Diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II), scan tool usage

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid level checks, tire rotation, spark plug replacement

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues

Component Removal Installation:

Detailed instructions for removing and reinstalling all major components

Electrical Diagnostics:

Wiring diagrams, circuit testing, troubleshooting electrical faults

Torque Specifications:

Precise torque values for all critical fasteners

Special Tools:

Identification and usage of specialized tools required for specific procedures

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Diagram Quality:

High-quality, detailed diagrams and illustrations

Text Readability:

Easy-to-read text sections

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

V6, 24-valve, DOHC

Displacement:

2.7 Liters (2656 cc)

Bore X Stroke:

86.7 mm x 75.0 mm

Compression Ratio:

9.6:1

Performance

Horsepower:

Approx. 173 hp @ 6000 rpm (may vary slightly by market/spec)

Torque:

Approx. 179 lb-ft @ 4500 rpm (may vary slightly by market/spec)

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Emission Control:

Catalytic converter, Oxygen (O2) sensors, EGR system (depending on market)

🔧 Transmission

Standard

Transmission Type 2.7L:

5-speed Automatic Transmission (5-Speed SP

Optional

Optional Transmission:

5-speed Manual Transmission (may be available on certain trims/markets, but less common with the 2.7L)

Features

Drive Modes:

Driver-selectable 2WD/4WD (often with low range on AWD models)

Transmission Fluid Type:

Kia SPII / SP-III ATF (Automatic Transmission Fluid) - Consult manual for exact specification

📐 Dimensions

Exterior

Length:

Approximately 4,340 mm (170.9 in)

Width:

Approximately 1,840 mm (72.4 in)

Height:

Approximately 1,670 mm (65.7 in)

Wheelbase:

Approximately 2,630 mm (103.5 in)

Ground Clearance:

Approximately 195 mm (7.7 in)

Cargo

Cargo Volume Seats Up:

Approximately 667 liters (23.5 cu ft)

Cargo Volume Seats Down:

Approximately 1,924 liters (67.9 cu ft)

Weights

Curb Weight Approx:

1,650 - 1,800 kg (3,638 - 3,968 lbs) depending on trim and drivetrain

Towing Capacity:

Varies by market and configuration; typically around 1,000 kg (2,200 lbs) braked

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4 Stars (for the 2008 model year, specific to US testing)

IIHS Side Impact:

Good (for the 2008 model year, specific to US testing)

IIHS Rear Impact:

Good (for the 2008 model year, specific to US testing)

Active Features

Standard Anti-lock Braking System (ABS)

Electronic Stability Control:

Electronic Stability Control (ESC) / Vehicle Stability Management (VSM) - Often optional or standard on higher trims

Traction Control:

Traction Control System (TCS)

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Front side-impact airbags (often standard)

Airbags Curtain:

Side-curtain airbags (often optional or standard on higher trims)

Seatbelts:

3-point seatbelts with pretensioners and load limiters

Child Seat Anchors:

Lower Anchors and Tethers for Children (LATCH) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player. Higher trims may feature premium audio systems, MP3 capability, and auxiliary input.

Navigation:

Optional GPS navigation system available on select higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Rear Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Auxiliary Audio Input:

Available auxiliary audio input jack on many models for connecting portable music players.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific recommendation based on driving conditions).

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on inspection.

Cabin Air Filter:

Every 12,000 - 15,000 miles (19,000 - 24,000 km) or annually.

Spark Plug Replacement:

Approximately 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium-tipped plugs. Consult manual for exact type and interval.

Transmission Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic transmission. Manual transmission fluid change interval typically longer.

Fluid Specifications

Engine Oil Type 2.7L:

SAE 5W-30 API SL or higher (recommend using synthetic oil for optimal protection)

Engine Oil Capacity:

Approximately 4.8 Liters (5.1 US Quarts) with filter change.

Coolant Type:

Asian Red Long-Life Antifreeze/Coolant (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4 (check owner's manual)

Known Issues

Engine Oil Consumption:

Some owners have reported higher than average oil consumption, especially in higher mileage V6 engines. Regular checks are recommended.

Cv Joint Wear:

Front CV joints can wear out over time, especially on AWD models subjected to heavy use or rough terrain, leading to clicking noises during turns.

ABS Sensor Failure:

ABS wheel speed sensors can fail, leading to ABS warning lights and loss of ABS function.

HVAC Blower Motor:

HVAC blower motors can sometimes fail or develop noisy operation.

Exhaust Manifold Cracks:

Some instances of exhaust manifold cracks have been reported on certain engines, leading to exhaust leaks.

📚 Vehicle History

Brand Heritage

Kia Origins:

Kia Motors Corporation, South Korea, established 1944 (initially as a bicycle manufacturer).

Model Evolution

First Generation Sportage:

The first generation Sportage (NB-X) debuted in 1993 as a compact, body-on-frame SUV. It was later replaced by the unibody KM generation.

Km Generation Introduction:

The KM generation was introduced in 2004 globally, marking a significant shift to a more car-like unibody platform, offering improved comfort and handling.

Km Facelift:

The KM generation received a facelift for the 2008 model year, introducing styling updates, improved features, and potentially powertrain refinements.

Production

Production Years Km Generation:

2004-2010

Assembly Locations:

South Korea (Gwangmyeong), Slovakia (Žilina), Russia (IzhAuto)

🏆 Awards & Recognition

Recognitions

Safety Awards:

The Sportage KM generation achieved respectable safety ratings in its time, particularly in IIHS frontal and side crash tests.

Ratings

Kias Reputation In 2008:

By 2008, Kia was establishing a reputation for offering value-packed vehicles with improving quality and design, often challenging more established brands.