This manual covers the 2008 530 EXC-R SIX DAYS, a high-performance dual-sport motorcycle renowned for its off-road racing heritage and robust LC4 engine platform. As a special SIX DAYS edition, this model often includes upgraded components and celebrates international enduro events. Engineered in Austria, the brand is recognized for its focus on performance and reliability in the competitive motorcycle market. The 530 EXC-R SIX DAYS is built for demanding off-road conditions and adventurous riding, combining powerful engine characteristics with durable chassis components.
This comprehensive service repair manual provides in-depth factory information for owners and technicians. It details a wide array of procedures, including complete disassembly and reassembly, maintenance, repair, and troubleshooting for all major systems. Key areas covered include the fuel system, cooling system, engine top end, clutch, lubrication system, transmission, wheels and tires, final drive, brakes, suspension, steering, frame, and the electrical system. With hundreds of pages of instructions, supported by numerous photos and illustrations, this manual is an essential resource for ensuring the optimal performance and longevity of your 2008 530 EXC-R SIX DAYS.
Model:
530 EXC-R SIX DAYS
Vehicle Type:
Dual-Sport Motorcycle
Engine Code:
LC4, Single-cylinder, 4-stroke
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics seeking official factory repair information for the 2008 KTM 530 EXC-R SIX DAYS.
Advantage Over Paper:
More affordable, convenient digital format, easily printable sections, and accessible across multiple devices compared to traditional paper manuals.
Manual Features:
• Official Full Factory Service Repair Manual
• Hundreds of pages with detailed instructions
• Includes hundreds of photos and illustrations
• Step-by-step instructions
• No extra fees or expiry dates
• Speed download
• Printable
Manual Sections:
• General Information
• Fuel System
• Cooling System
• Engine Top End
• Clutch
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Appendix
Estimated Pages:
Hundreds (specific count not provided, but implies comprehensive coverage)
Type:
Service Repair Manual / Workshop Manual
Covered Systems:
• Engine (Top End, Lubrication, Fuel, Cooling)
• Transmission
• Clutch
• Chassis (Frame, Steering, Suspension, Wheels, Tires)
• Brakes
• Electrical System
• Final Drive
Frame And Suspension:
Detailed procedures for fork disassembly, rear shock adjustment, bearings, and frame integrity checks.
Electrical System:
Wiring diagrams, component testing, troubleshooting for lighting, ignition, and starter systems.
Fuel And Ignition:
Detailed information on fuel pump, injectors, ECU, ignition coil, and spark plug functionality.
Final Drive And Wheels:
Information on chain and sprocket maintenance, wheel bearing inspection, and tire fitment.
Included Procedures:
• Repair
• Service
• Maintenance
• Disassembly
• Assembly
• Troubleshooting
• Rebuilding
Troubleshooting Guides:
Comprehensive guides for diagnosing and resolving common and complex issues across all systems.
Torque Specifications:
Crucial torque values for critical fasteners across all systems are provided.
Depth Of Coverage:
Complete Factory Service, covering complete disassembly and reassembly, suitable for DIY and experienced mechanics.
Rebuild Procedures:
Covers detailed engine rebuilds, including piston, ring, and valve replacement, as well as transmission overhaul.
Searchability:
PDF format typically allows for text searching of keywords.
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding:
N/A (Digital PDF format, printable)
Paper Quality:
N/A (Digital PDF format)
Required Software:
• Adobe PDF Reader (Free)
• Winzip (Free)
Operating Systems:
• Windows (All Versions)
• Mac
• Smartphones
• Tablets
• Web Browser Accessible
Engine Type:
LC4, Liquid-cooled, Single-cylinder, Four-stroke
Displacement:
510.4 cc (Specifics confirmed by model research)
Bore X Stroke:
95 mm x 72 mm (Typical for this engine family, needs manual verification)
Compression Ratio:
12.3:1 (Typical for this engine family, needs manual verification)
Peak Horsepower:
Approx. 50-55 HP (Estimate, specific dyno figures depend on tuning and conditions, manual provides baseline specs).
Peak Torque:
Approx. 50-55 Nm (Estimate, manual provides baseline specs).
Fuel Delivery:
Fuel Injection (K-Tronic, details in manual)
Throttle Body Size:
46 mm (Typical for this model, needs manual verification)
Cooling Type:
Liquid-cooled
Oil Type:
Synthetic Motorcycle Oil (e.g., Motorex 10W-50, specific grade in manual)
Valve Train:
DOHC, 4 Valves per cylinder
Clutch Type:
Wet, Multi-plate clutch (Hydraulic actuation, details in manual)
Transmission Type:
6-speed Constant Mesh
Optional Gearsets:
N/A (Focus is on standard factory configuration)
Transmission Features:
Sealed, dry-sump lubrication system for transmission components.
Wheelbase:
1530 mm +/- 15 mm (Approximately 60.2 inches +/- 0.6 inches, manual will confirm exact)
Seat Height:
Approx. 960 mm (37.8 inches) (High seat height typical for enduro, manual will confirm exact)
Dry Weight:
117.5 kg (Approximately 259 lbs, manual will confirm exact)
Fuel Tank Capacity:
8.5 liters (Approx. 2.25 US gallons, manual will confirm exact)
Braking System:
Hydraulic disc brakes, front and rear. Specific caliper and disc sizes detailed in manual.
Frame Construction:
Chromium-molybdenum steel central double-cradle frame.
Dashboard:
Digital odometer, trip meter, clock, diagnostic indicators (details in manual).
ABS:
Not typically equipped on this performance off-road model, manual confirms.
Diagnostic Ports:
Manual details access to diagnostic data for troubleshooting.
Oil Change Interval:
Refer to manual for specific mileage/hour intervals, typically 1000-1500 km or seasonal for off-road use.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Specific interval in manual.
Coolant Flush Interval:
Typically every 2 years or specified mileage/hours, as detailed in the manual.
Coolant Type:
Ethylene glycol-based coolant (e.g., Motorex Coolant M3.0, specific grade in manual)
Brake Fluid Type:
DOT 4 (Refer to manual for specific recommendations)
Transmission Oil Capacity:
Approx. 1.1 liters (Manual will specify exact capacity and type)
Fork Oil Type And Level:
Manual will specify specific WP fork oil grade and level (e.g., 5W, specific quantity per leg).
Common Wear Items:
Clutch plates, spark plugs, air filters, chain and sprockets, fork seals (typical for high-performance dirt bikes, detailed checks in manual).
Electrical Connections:
Corrosion and loose connections can be an issue on off-road bikes due to environmental exposure. Manual provides troubleshooting for electrical system.
Valve Lash Adjustment:
Requires specialized tools and precise measurements. Detailed procedure and specifications in manual.
Spark Plug Type:
NGK CR9EKB or similar (Manual will confirm exact part number and gap)
Brand Focus:
KTM is renowned for its off-road racing heritage, performance-oriented motorcycles.
Exc Series:
The EXC series represents KTM's range of competition-ready dual-sport and enduro motorcycles.
Six Days Editions:
SIX DAYS editions are special, limited-production models celebrating international enduro events, often featuring upgraded components.
Engine Updates:
The 530 EXC-R featured an updated LC4 engine platform for improved power delivery and reliability compared to earlier generations.
Manufacturing Location:
Austria (KTM's primary manufacturing location)
Off Road Performance:
KTM EXC models are widely recognized and successful in various off-road racing disciplines and competitions.
