KTM Motor Engine Parts List EXPLODED VIEW 530 XCR W USA 2008

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🏷️ Basic Information Identification Make: KTM Model: 530 XCR-W Year: 2008 Market: USA Product Type: Engine Parts List / Exploded View 👋 Introduction Market Position Segment: High-performance off-road motorcycle, specifically...

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类型: Motorcycle

斯库: 253283

标签: 2008 530 530 XCR W USA KTM Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

530 XCR-W

Year:

Market:

Product Type:

Engine Parts List / Exploded View

👋 Introduction

Market Position

Segment:

High-performance off-road motorcycle, specifically an enduro competition model.

Competitive Analysis

Competitors 2008:

Husqvarna TE510, Beta RR525, Honda CRF450X, Yamaha WR450F, Suzuki RM-Z450 (off-road variants).

Key Features

Engine Type:

Powerful single-cylinder, four-stroke engine designed for demanding off-road conditions.

Chassis Design:

Lightweight and agile chassis optimized for maneuverability and handling in extreme terrain.

Suspension:

High-quality, adjustable suspension components (e.g., WP Suspension) for superior off-road performance.

📋 Manual Details

Coverage Areas

Engine Components:

Crankcase, cylinder, piston, connecting rod, crankshaft, valves, camshaft, timing chain, oil pump, cooling system components, clutch assembly, gearbox components, starter motor.

Page Count

Estimated Pages:

Approximately 50-75 pages (typical for this type of document)

Manual Type

Type:

Parts Catalog / Exploded View Diagram

Language

Language:

English

Format

Format:

Digital (likely PDF) or Printed

📖 Manual Coverage

Systems Covered

Engine Internal:

Detailed breakdown of all internal engine components, including their assembly order and relationships.

Cooling System:

Components related to engine cooling, such as water pump, thermostat housing, and coolant lines.

Lubrication System:

Components related to engine lubrication, including oil pump, oil filter housing, and oil passages.

Clutch And Transmission Internals:

Components of the clutch and gearbox, such as clutch plates, gears, shift forks, and bearings.

Procedures Included

Part Identification:

Precise identification of each engine part via exploded diagrams and corresponding part numbers.

Assembly Reference:

Provides visual reference for correct assembly sequence and orientation of engine components.

Troubleshooting Aid:

Indirectly aids troubleshooting by clearly illustrating component relationships and potential failure points.

Technical Depth

Depth:

Component-level detail, focusing on part identification, relationships, and part numbers for replacement.

📊 Manual Specifications

File Format

Digital Format:

PDF (if digital) – High resolution for clear viewing of diagrams and text.

Print Quality

Print Quality:

High resolution for sharp lines and legible text, suitable for printing.

Binding Type

Binding:

N/A (if digital) or Stapled/Spiral-bound (if printed).

Paper Type

Paper Type:

Glossy or semi-gloss paper for durability and clarity of images (if printed).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke, OHC

Displacement:

510.9 cc (31.18 cubic inches)

Bore X Stroke:

95 mm x 72 mm (approximate)

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves

Compression Ratio:

11.2:1 (typical for this generation)

Performance

Horsepower:

Approximately 50-55 HP (at crankshaft, estimated)

Torque:

Approximately 45-50 Nm (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Fuel Injection (Keihin 41mm throttle body)

Ignition:

Digital CDI

Starter

Starter System:

Electric starter

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Optional

Optional Transmission:

Features

Clutch Type:

Wet multi-disc clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 2150 mm (84.6 in)

Width:

Approx. 820 mm (32.3 in)

Height:

Approx. 1270 mm (50 in)

Wheelbase:

Approx. 1475 mm (58.1 in)

Weights

Dry Weight:

Approx. 108 kg (238 lbs)

Fuel Tank Capacity:

Approx. 9.5 liters (2.5 US gallons)

Suspension Travel

Front Suspension Travel:

300 mm (11.8 in) (WP USD Fork)

Rear Suspension Travel:

330 mm (13 in) (WP Monoshock)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (motorcycle, not subject to automotive crash test ratings)

Active Features

Brakes Front:

Hydraulic disc brake, Brembo, 260 mm diameter

Brakes Rear:

Hydraulic disc brake, Brembo, 240 mm diameter

Tires Front:

80/100-21

Tires Rear:

110/100-18

Passive Features

Frame Type:

Chromium-molybdenum steel trellis frame

💡 Technology Features

Infotainment

Infotainment System:

N/A (off-road competition focus, no infotainment)

Driver Assistance

Driver Assistance Features:

N/A (off-road competition focus, no electronic rider aids like ABS or traction control)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15-20 operating hours or annually (severe use).

Air Filter Cleaning:

After every ride or as needed, depending on conditions.

Valve Adjustment:

Every 30-40 operating hours (critical for performance).

Spark Plug Replacement:

Every 20-30 operating hours or annually.

Fluid Specifications

Engine Oil Type:

SAE 10W-50, API SG or higher, JASO MA certified (KTM recommends Motorex).

Engine Oil Capacity:

Approx. 1.1 liters (1.16 US quarts) (with filter change).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motul Motocool Expert).

Brake Fluid Type:

DOT 4

Fork Oil Type:

WP suspension fluid 7.5 WT (or equivalent).

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve guides, wheel bearings, fork seals, swingarm bearings.

Common Issues

Electrical Connections:

Corrosion or looseness in electrical connectors due to vibration and exposure to elements.

Fuel Pump Reliability:

Occasional issues with fuel pump longevity under extreme conditions.

Cooling System Leaks:

Potential leaks from hoses or radiator fins if not properly maintained or if subjected to impact.

📚 Vehicle History

Brand Heritage

Ktm Heritage:

KTM AG is an Austrian motorcycle manufacturer known for its off-road racing success, particularly in Motocross, Enduro, and Rally-Raid events.

Model Evolution

530 Xcr-W Lineage:

The 530 EXC/XCR-W line represents KTM's high-performance, large-displacement enduro motorcycles, evolving from earlier 525 and 520 models, featuring engine upgrades and chassis refinements over the years.

Production

Production Region:

Austria

Engine Generation:

LC4 engine family (evolved iteration)

🏆 Awards & Recognition

Recognitions

Off Road Racing Success:

KTM motorcycles of this era consistently won major off-road races and championships globally, reflecting the capabilities of the 530 XCR-W platform.