Systems Covered:
Engine mechanical, engine management, fuel system, ignition system, cooling system, exhaust system, transmission (manual and automatic), drivetrain, suspension, steering, brakes (hydraulic, ABS), wheels and tires, body electrical systems (lighting, power accessories, infotainment), climate control, body panels, interior trim.
Chassis And Suspension:
Detailed information on front suspension (MacPherson struts) and rear suspension (multi-link or torsion beam, depending on variant), wheel bearing replacement, shock absorber servicing, spring replacement, and suspension alignment procedures.
Steering System:
Covers power steering system diagnosis and repair, steering rack and column servicing, and steering linkage components.
Braking System:
Comprehensive coverage of hydraulic brake system, including brake fluid replacement, front and rear brake pad and rotor service, brake caliper overhaul, parking brake adjustments, and ABS system troubleshooting.
Body And Interior:
Procedures for body panel removal and installation, door mechanisms, window regulators, seat removal, dashboard disassembly, and interior trim components. Information on rust prevention and body repair is likely included.
Climate Control:
Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling (with safety precautions), compressor servicing, evaporator and condenser diagnostics, and blower motor replacement.
Procedures Included:
Step-by-step repair procedures, disassembly and assembly, cleaning, installation, diagnostic procedures, troubleshooting guides, maintenance schedules, fluid checks and changes, component testing, wiring diagrams, torque specifications, alignment procedures.
Troubleshooting Guides:
Extensive diagnostic flowcharts and troubleshooting trees for common engine performance, electrical system, and starting/charging issues. Based on symptoms to pinpoint faulty components.
Electrical Schematics:
Detailed wiring diagrams for all major vehicle systems, including engine control, lighting, power windows, central locking, audio system, and instrument cluster, crucial for diagnosing electrical faults.
Diagnostic Procedures:
Guidance on using diagnostic tools (OBD-II scanners, multimeters, oscilloscopes) to identify faults. Includes specifications for sensor readings and voltage checks.
Emission Control Systems:
Information on emission control components, catalytic converter testing, oxygen sensor function, and potential troubleshooting of emission-related faults.
Fuel System Diagnosis:
Detailed diagnostics for fuel pump operation, fuel pressure testing, fuel injector testing and cleaning, and troubleshooting fuel delivery issues.
Ignition System Diagnosis:
Covers spark plug replacement, ignition coil testing, distributor servicing (if applicable to certain engines), and troubleshooting misfires.
Drivetrain Components:
Servicing and replacement of drive shafts, CV joints, differential, and clutch components.
Wheel Alignment:
Specifications for front and rear wheel alignment angles (camber, caster, toe) and procedures for adjustment.
Tire And Wheel Service:
Information on tire pressure recommendations, tire wear diagnosis, wheel balancing, and wheel replacement.
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics with basic electrical and mechanical knowledge. Covers fundamental to complex repairs.
Engine Rebuild:
Includes specifications for engine component clearances, torque values for internal engine components (crankshaft, connecting rods, cylinder head), piston ring installation, valve seating, and complete engine assembly instructions.
Transmission Overhaul:
Detailed procedures for automatic transmission disassembly, cleaning, inspection of clutch packs, seal replacement, valve body servicing, and reassembly. Similar detailed steps for manual transmission gear set and synchro replacement.
Torque Specifications:
Extensive torque specifications for all critical fasteners throughout the vehicle, ensuring correct tightening and assembly.
Diagnostic Charts:
Visual flowcharts and diagnostic tables that guide technicians through systematic troubleshooting processes for various vehicle problems.
Service Intervals:
Typical intervals: Oil and filter change every 10,000-15,000 km or 12 months. Air filter, cabin filter, spark plugs, and transmission fluid changes as per manufacturer recommendations, usually between 30,000-60,000 km. Timing belt (if applicable, e.g., on some gasoline engines) typically requires replacement every 60,000-90,000 km or 4-5 years.
Engine Oil Specification:
Likely API SL or higher, with viscosity grades like 5W-30, 5W-40, or 10W-40 depending on engine and climate. Specific Mitsubishi or ACEA specifications should be consulted from the manual.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specification should align with Mitsubishi or relevant European standards (e.g., BS 6580).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Specification Manual:
GL-4 or GL-5 manual transmission fluid, viscosity typically 75W-90.
Transmission Fluid Specification Automatic:
Dexron III or equivalent automatic transmission fluid (ATF).
Power Steering Fluid:
Likely ATF or a specific power steering fluid, e.g., Dexron II/III compatible, or a proprietary Mitsubishi fluid. Manual should specify.
Coolant Capacity:
Approximate cooling system capacity for a 1.6L engine might be around 5.5-6.0 liters, larger for diesel or 1.8L engines. Exact figures available in the manual.
Engine Oil Capacity:
Engine oil capacity typically ranges from 3.5 to 4.5 liters depending on the engine. Check dipstick after refill.
Common Issues:
Potential issues can include wear in suspension components (bushings, ball joints), exhaust system corrosion, ABS sensor failures, minor electrical gremlins (window regulators, central locking), and clutch wear. Diesel variants may have injector or glow plug issues common to older diesel engines.