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Mitsubishi Lancer 2008 Service Repair Manual.zip

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Codes Chassis Code: CY/CZ Series 👋 Introduction Market Position Segment: Compact car (C-segment) Target Audience: Budget-conscious buyers, enthusiasts, DIY mechanics...
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Mitsubishi Lancer 2008 Service Repair Manual.zip
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2008
Codes
Chassis Code:
CY/CZ Series
👋 Introduction
Market Position
Segment:
Compact car (C-segment)
Target Audience:
Budget-conscious buyers, enthusiasts, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Subaru Impreza
Key Features
Value Proposition:
Affordability, reliability, sporty styling (especially higher trims), decent performance
Dv Variant Availability:
Available in various trim levels from base models to sportier variants like GTS and Ralliart (though Ralliart might be more prevalent in later years/other markets)
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific to applicable regions/engine variants)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (ZIP archive containing PDF files)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, timing system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECI-Multi), emission control systems
Transmission Manual:
Clutch system, manual transmission assembly, gear shifting mechanisms, driveshafts
Transmission Automatic:
Automatic transmission assembly (INVECS-III), hydraulic control, torque converter, shift control
Chassis Suspension:
Front suspension (MacPherson strut), rear suspension (Multi-link/Independent), shock absorbers, springs, stabilizer bars
Chassis Steering:
Power steering system (Hydraulic/Electric Power Steering - depending on variant), steering column, steering gear
Chassis Brakes:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power door locks, mirrors, wipers, horn
Electrical Comfort:
HVAC (Heating, Ventilation, and Air Conditioning) system, blower motor, refrigerant system, climate control
Electrical Infotainment:
Audio system, antenna, speaker wiring, basic navigation system (if equipped)
Body Exterior:
Body construction, panels, doors, hood, trunk, bumpers, glass, seals
Body Interior:
Seating systems, dashboard, trim panels, seat belts, airbags
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation (OBD-II)
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostic Procedures:
Wiring diagrams, diagnostic connectors, scan tool usage, sensor testing
Engine Overhaul:
Cylinder head removal and reconditioning, piston and connecting rod installation, crankshaft bearing replacement, timing belt/chain service
Transmission Overhaul:
Manual transmission gear set replacement, automatic transmission clutch pack service, valve body diagnosis
Suspension Repair:
Strut replacement, shock absorber replacement, control arm bushing replacement, ball joint replacement
Brake System Service:
Brake pad and rotor replacement, caliper overhaul, brake fluid bleeding, ABS component testing
Electrical System Repair:
Starter motor replacement, alternator testing and replacement, battery service, wiring harness repair
HVAC Service:
Refrigerant charging, compressor replacement, evaporator core service, heater core replacement
Bodywork Repair:
Panel replacement, door alignment, glass installation, bumper repair
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Diagnostic Tools:
Information on using OBD-II scanners, specific diagnostic connectors, and manufacturer-specific diagnostic tools
Torque Specifications:
Detailed torque values for all fasteners across all major components
Wiring Diagrams:
Full electrical system wiring diagrams with component locations and wire colors
Tightening Sequences:
Specific sequences for tightening cylinder heads, manifolds, and other critical components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within PDF files
Print Quality
Print Readability:
High-resolution for clear printout of text and diagrams
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4A91
Displacement 1:
1.5 L (1499 cc)
Configuration 1:
Inline-4, DOHC, 16-valve
Horsepower 1:
107 hp (approx. 80 kW) at 6000 rpm
Torque 1:
146 Nm (108 lb-ft) at 4000 rpm
Secondary Engine
Engine Code 2:
4B10
Displacement 2:
1.8 L (1800 cc)
Configuration 2:
Inline-4, DOHC, MIVEC, 16-valve
Horsepower 2:
140 hp (approx. 104 kW) at 6000 rpm
Torque 2:
177 Nm (131 lb-ft) at 4200 rpm
Tertiary Engine
Engine Code 3:
4B11
Displacement 3:
2.0 L (1998 cc)
Configuration 3:
Inline-4, DOHC, MIVEC, 16-valve
Horsepower 3:
152 hp (approx. 113 kW) at 6000 rpm
Torque 3:
198 Nm (146 lb-ft) at 4200 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) / Electronic Controlled Fuel Injection (ECI-Multi)
Fuel Type:
Unleaded gasoline
Emission Standard:
Varies by market (e.g., Euro IV, LEV II)
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission (5MT)
Optional
Type Optional:
Continuously Variable Transmission (CVT) / INVECS-III Sport Mode for 1.8L and 2.0L engines
Type Optional 2:
4-speed Automatic Transmission (4AT) for some base models/markets
Features
Clutch Type:
Hydraulically operated, dry single plate (Manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-85 (or equivalent)
Transmission Fluid Automatic:
DIAQueen ATF-J2 (or equivalent)
📐 Dimensions
Exterior
Length:
4570 mm (179.9 in)
Width:
1760 mm (69.3 in)
Height:
1490 mm (58.7 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1495 mm (58.9 in)
Weights
Curb Weight Min:
1210 kg (2668 lbs) - for 1.5L MT model
Curb Weight Max:
1350 kg (2976 lbs) - for 2.0L CVT model
Gross Vehicle Weight Rating:
Approx. 1750 kg (3858 lbs)
Towing Capacity:
Not typically specified or recommended for US models
Cargo
Trunk Volume:
Approx. 400 liters (14.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4 Stars (driver), 4 Stars (front passenger) - varies by testing authority and specific year/market
IIHS Front Crash Rating:
Good (for models tested)
Active Features
ABS:
Standard on most models
Ebd:
Standard on most models with ABS
Traction Control:
Optional on some models, standard on higher trims/performance variants
Electronic Stability Control:
Optional on some models, standard on higher trims/performance variants
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional front side-impact airbags and curtain airbags on select trims
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats, 3-point seatbelts for rear seats
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Higher trims may offer Rockford Fosgate audio systems with subwoofer.
Display:
Basic LCD display for audio information. Optional navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Available on higher trims
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack on most models
Bluetooth:
Rarely standard, potentially available as an aftermarket option or dealer add-on.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Iridium-tipped: 105,000 miles (168,000 km) (for 4B1 engines); Standard: Consult manual for 4A9 engine specifics
Timing Belt Replacement:
N/A (4A9 and 4B1 engines use timing chains)
Fluid Specifications
Engine Oil Specification:
API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 (preferred for fuel economy), SAE 5W-30 acceptable
Engine Oil Capacity:
Approx. 4.1 - 4.5 liters (4.3 - 4.8 US qt) depending on engine variant
Coolant Specification:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, pink color)
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Refer to manual; typically ATF SP-III or specific power steering fluid for hydraulic systems, electric systems require no fluid.
Known Issues
Common Issue 1:
CVT Transmission issues: Some models with CVT may experience hesitation or shuddering. Regular fluid changes are crucial.
Common Issue 2:
Suspension noises: Worn sway bar links or bushings can lead to clunking sounds, especially over uneven surfaces.
Common Issue 3:
Engine oil consumption: Some engines may consume oil, requiring regular checks and top-offs. Monitor PCV valve.
Common Issue 4:
Ignition coil failure: Occasional reports of ignition coil failure leading to misfires.
Common Issue 5:
HVAC blower motor resistor failure: Can lead to blower fan only working on high setting.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer. Founded in 1970, it has a history of producing reliable and often innovative vehicles, with roots in the broader Mitsubishi conglomerate dating back much further.
Model Evolution
Lancer Lineage:
The Mitsubishi Lancer is a compact car produced by Mitsubishi Motors since 1973. It has gone through multiple generations, evolving from a subcompact to a compact car, often featuring sporty variants and rally heritage (Lancer Evolution).
Ninth Generation:
The 2008 model year belongs to the ninth generation of the Lancer (2007-2014), codenamed CY/CZ. This generation marked a significant redesign with a new platform, more sophisticated styling, and improved interior.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other global facilities depending on market.
Production Years:
9th Generation: 2007-2014
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from organizations like IIHS and NHTSA, though specific ratings can vary by year and testing protocol.
Value Awards:
Consistently recognized for its value proposition and affordability in the compact car segment.
Ratings
Consumer Reports Reliability:
Generally received average to above-average reliability ratings from organizations like Consumer Reports.
Certifications
Emissions Certification:
Meets relevant emissions standards for the target market at the time of sale (e.g., EPA, CARB, Euro IV).
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