Mitsubushi LANCER EVO X BODY 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Body Style: Sedan Codes Chassis Code: CZ4A 👋 Introduction Market Position Positioning: Performance-oriented rally homologation special, positioned as...

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标签: 2008 Car LANCER EVO X Mitsubishi Mitsubushi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Year:

Body Style:

Sedan

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Performance-oriented rally homologation special, positioned as a high-performance sedan with advanced all-wheel-drive technology.

Competitive Analysis

Competitors:

Subaru WRX STI, Subaru Impreza WRX STI, Volkswagen Golf R, Ford Focus RS.

Key Features

Performance Engine:

4B11T 2.0L MIVEC turbocharged inline-4 engine.

Drivetrain:

Advanced S-AWC (Super All-Wheel Control) system with ACD, AYC, and Active Front Differential.

Transmission Options:

5-speed manual and 6-speed TC-SST (Twin Clutch Sportronic Shift Transmission).

Braking System:

Brembo performance braking system.

Chassis:

Reinforced chassis based on the Lancer platform, optimized for rally performance.

📋 Manual Details

Coverage Areas

Coverage:

Full Service and Repair

Page Count

Page Count:

Estimated 3000+ pages (typical for comprehensive factory service manuals of this era)

Manual Type

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of the 4B11T 2.0L turbocharged inline-4 engine, including diagnostics, repair, and overhaul.

Transmission:

Detailed procedures for both the 5-speed manual (RM5A) and the 6-speed Twin Clutch SST (Sport Shift Transmission), including hydraulics, clutch packs, and mechatronics.

Drivetrain:

All-Wheel Control (AWC) system, including ACD (Active Center Differential), AYC (Active Yaw Control), and rear differential operation, removal, installation, and calibration.

Suspension:

Front MacPherson strut and rear multi-link suspension, including component replacement, alignment procedures, and shock absorber/spring specifications.

Brakes:

Brembo braking system (front 4-piston, rear 2-piston calipers), including brake fluid, bleeding procedures, pad and rotor replacement, and ABS/EBD system diagnostics.

Electrical:

Complete wiring diagrams, component locations, fuse/relay information, starter, alternator, battery, lighting systems, power windows, mirrors, and audio systems.

Body:

Body panel repair, door mechanics, interior trim removal, seat adjustment, glass replacement, and corrosion prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, and evaporator.

Steering:

Power steering system, steering column, and wheel assembly.

Fuel:

Fuel tank, fuel pump, injectors, fuel filter replacement, and fuel pressure testing.

Cooling:

Radiator, water pump, thermostat, hoses, and coolant specifications.

Exhaust:

Exhaust manifold, catalytic converter, mufflers, and O2 sensor replacement.

Engine Control Module (ECM) diagnostics, sensor inputs/outputs, and emissions control systems.

Procedures Included

Maintenance:

Scheduled maintenance tasks such as oil changes, filter replacements, spark plug changes, and fluid level checks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting charts.

Repair:

Detailed, step-by-step repair instructions for component replacement, assembly, and disassembly.

Diagnostics:

OBD-II (On-Board Diagnostics) code interpretation, live data analysis, and sensor testing procedures.

Rebuilds:

Complete engine and transmission rebuild procedures, including torque specifications and assembly clearances.

Calibration:

Calibration procedures for critical systems like AWC, AYC, and SST transmission.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

Technical Depth

Depth:

Expert level, suitable for professional technicians and advanced DIY enthusiasts.

Detail Level:

Includes detailed torque specifications, component clearances, electrical schematics, and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Format:

PDF (searchable text is highly probable for factory manuals)

Print Quality

Print Quality:

High resolution, suitable for clear printing of diagrams and schematics.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Engine Type:

2.0L (1998cc) DOHC 16-valve turbocharged inline-4 with MIVEC.

Performance

Horsepower:

Approx. 295-303 hp (varies slightly by market and region)

Torque:

Approx. 300-305 lb-ft (varies slightly by market and region)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection.

Fuel Type:

Unleaded premium gasoline (91 octane or higher recommended).

Cooling

Cooling System Capacity:

Approx. 7.0 liters (1.8 US gal)

Lubrication

Oil Capacity:

Approx. 4.5-5.0 liters (4.8-5.3 US qt) with filter change

Recommended Oil Viscosity:

5W-30 Synthetic

🔧 Transmission

Standard

Type:

5-speed manual transmission (RM5A)

Optional

Type:

6-speed TC-SST (Twin Clutch Sportronic Shift Transmission)

Features

Tc Sst Features:

Sequential shifting, paddle shifters, multiple driving modes (Normal, Sport, Super Sport).

Fluid Specs

Manual Transmission Fluid:

API GL-4, SAE 75W-80 or 75W-90 (check manual for exact spec, often synthetic)

Tc Sst Fluid:

Proprietary Mitsubishi DiaQueen SSTF-1 (or equivalent specified fluid)

📐 Dimensions

Exterior

Length:

Approx. 4,505 mm (177.4 in)

Width:

Approx. 1,810 mm (71.3 in)

Height:

Approx. 1,480 mm (58.3 in)

Wheelbase:

Approx. 2,635 mm (103.7 in)

Weights

Curb Weight:

Approx. 1,500-1,600 kg (3,300-3,530 lbs) depending on transmission and options.

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (for driver and front passenger in most tested configurations)

IIHS Top Safety Pick:

Good (in front and side crash tests for many configurations)

Active Features

Traction Control:

Active Stability Control (ASC) with traction control.

4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

AWD System:

Super All-Wheel Control (S-AWC) which includes ACD and AYC, enhancing stability and grip.

Passive Features

Airbags:

Frontal airbags, side-impact airbags, and curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Rockford Fosgate premium audio system available on higher trims, typically with subwoofer and amplifier.

Navigation:

Factory navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Keyless operation system with push-button start available on certain trims.

Connectivity

Bluetooth:

Bluetooth hands-free connectivity available on higher trims.

Gauge Cluster

Display:

Multi-information display in the instrument cluster showing boost pressure, G-force meter, and performance data.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe service), or 7,500 miles (12,000 km) or 12 months (normal service). Check manual for exact recommendation.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000-45,000 miles (48,000-72,000 km) depending on plug type (e.g., iridium).

Fluid Specifications

Coolant:

Mitsubishi Super Long Life Coolant (ZEC) or equivalent (e.g., green ethylene glycol based, 50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine:

Potential for turbocharger failure under extreme stress or lack of proper maintenance, exhaust manifold cracking, valve seal wear leading to oil consumption.

Transmission:

TC-SST transmission can experience clutch wear and mechatronic issues if not maintained correctly or driven aggressively without proper warm-up. Manual transmissions generally robust but clutch wear is normal.

Body:

Rust development in common areas (wheel arches, sills), although generally better than previous generations.

Electrical:

Occasional SRS warning light issues, common to many vehicles of this era.

📚 Vehicle History

Brand Heritage

Rally Legacy:

Mitsubishi has a strong rally heritage, with the Lancer Evolution series being a direct result of homologation requirements for the World Rally Championship (WRC).

Model Evolution

Generation:

The Evo X (10th generation) marked a significant redesign, moving to the new Lancer platform and introducing the 4B11T engine and S-AWC.

Design Philosophy:

Continued emphasis on lightweight construction, turbocharged power, advanced AWD, and responsive handling.

Production

Production Period:

The Evo X was produced from late 2007 for the 2008 model year through 2015.

Manufacturing Location:

Japan (Mizushima Plant, Okayama Prefecture)

🏆 Awards & Recognition

Recognitions

Initial Reception:

Received critical acclaim for its performance, handling, and technology upon release.

Ratings

Performance Reviews:

Consistently praised by automotive journalists for its sharp steering, powerful engine, and sophisticated all-wheel-drive system.

Certifications

Homologation:

Built to homologate for Group R4 rally cars, demonstrating its competitive motorsport DNA.