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2008 Mitsubishi Lancer Evolution Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Year: 2008 👋 Introduction Market Position Market Segment: Compact performance sedan, rally-bred sport compact. Competitive Analysis Key Competitors: Subaru WRX STI,...
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2008 Mitsubishi Lancer Evolution Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Year:
2008
👋 Introduction
Market Position
Market Segment:
Compact performance sedan, rally-bred sport compact.
Competitive Analysis
Key Competitors:
Subaru WRX STI, Mitsubishi Lancer (standard trims), Honda Civic Si, Volkswagen Golf GTI.
Key Features
Performance Focus:
All-wheel drive, turbocharged engine, performance-oriented suspension, advanced handling systems (ACD/SAYC), strong braking system.
Rally Heritage:
Direct lineage from Mitsubishi's World Rally Championship (WRC) success, contributing to its performance reputation and engineering.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language:
English
Format:
Digital (Likely PDF, often searchable)
Page Count:
Estimated 1500-2500+ pages (typical for comprehensive FSMs)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel injection system (components and diagnosis), emissions control.
Engine Management:
ECU (Engine Control Unit) operation, sensor diagnostics (MAP, TPS, Crankshaft Position, Camshaft Position, Knock, O2 sensors), actuator control (injectors, ignition coils), diagnostic trouble codes (DTCs) and procedures.
Transmission Manual:
6-speed manual transmission (GSR trim) internal components, removal, installation, clutch operation, flywheel, shifting mechanism, torque specifications.
Transmission Automatic:
Available on MR trim; detailed information on operation, removal, installation, torque converter, valve body, electronic control unit (TCU) and diagnostics.
Drivetrain:
Front differential, rear differential (Active Center Differential - ACD for GSR, Super Active Yaw Control - SAYC for MR), propeller shaft, driveshafts, wheel bearings, hub assemblies.
Suspension:
Front MacPherson struts, rear multi-link independent suspension, springs, shock absorbers, control arms, sway bars, bushings, wheel alignment specifications and procedures.
Steering:
Power-assisted rack and pinion steering system, steering column, intermediate shaft, tie rod ends, steering angle sensor (if applicable), pump or electric motor diagnostics.
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ventilated discs, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad replacement, rotor resurfacing/replacement, bleeding procedures, parking brake.
Electrical System:
Battery, alternator, starter motor, fuse box diagrams, relay functions, wiring harnesses, grounding points, lighting system (headlights, taillights, interior), horn.
Body And Interior:
Body panel removal/installation (fenders, hood, doors, bumpers), interior trim components, seats, headliner, carpeting, door locks, power windows, mirrors, wipers, washer system, HVAC system (heating, ventilation, air conditioning).
Safety Systems:
Airbag system (SRS - Supplemental Restraint System) components, sensors, control module, seat belt mechanisms, seat belt pre-tensioners, ABS, EBD, ASC (Active Stability Control - also known as ESP).
Procedures Included
Preventative Maintenance:
Scheduled maintenance intervals (oil changes, filter replacements, fluid checks and changes), tire rotation, inspections, belt checks.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon problems, symptom-based diagnostics, wiring diagrams for electrical system tracing, diagnostic scanner usage and interpretation.
Repair Procedures:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major systems.
Torque Specifications:
Precise torque values for all fasteners, critical for engine, chassis, and suspension components to ensure proper assembly and safety.
Special Tools:
Identification and usage of specialized tools required for specific procedures (e.g., timing belt tools, ball joint separators, specific diagnostic equipment).
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, grounds, sensor inputs, and actuator outputs.
Technical Depth
Depth Level:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Text-searchable for quick access to specific topics and keywords.
Printable:
Printable pages for easy reference in a workshop environment.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital format - if printed, typically comb-bound or perfect bound)
Paper Type
Paper Type:
N/A (Digital format - if printed, typically heavy-duty paper suitable for workshop use)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T (Evolution IX had this, but the 2008 Evo X transitioned to the 4B11T. *Manual likely covers the 4B11T for the 2008 model year.*)
Engine Type:
Inline-4, turbocharged, intercooled, DOHC, 16-valve
Displacement:
2.0 Liters (4B11T)
Performance
Horsepower:
Approximately 291 hp @ 6500 rpm (US Spec for GSR)
Torque:
Approximately 300 lb-ft @ 4400 rpm (US Spec for GSR)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), electronic fuel injection (EFI).
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Type Gsr:
6-speed manual transmission (RM01A)
Optional
Transmission Type Mr:
6-speed Twin-Clutch Sportronic (TC-SST) automatic transmission
Features
Acd System:
Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow) for the GSR trim, managing front/rear torque split.
Sayc System:
Super Active Yaw Control (SAYC) on MR trim, electronically controls torque distribution to rear wheels for enhanced cornering stability.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2650 mm)
Length:
Approx. 177.0 inches (4495 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 58.3 inches (1480 mm)
Weights
Curb Weight Gsr:
Approx. 3,373 lbs (1,530 kg)
Curb Weight Mr:
Approx. 3,516 lbs (1,595 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Rating
IIHS Rating:
Good (Likely achieved for front, side, and rear impact categories for the model year)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Asc:
Active Stability Control (Traction Control and Stability Control)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Available Rockford Fosgate premium audio system, CD/MP3 player, auxiliary input, optional navigation system.
Display:
Multi-information display (MID) in instrument cluster providing vehicle data.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Available keyless entry and start system ('FAST Key System').
Connectivity
Bluetooth:
Optional Bluetooth hands-free calling capability.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (severe duty driving). 7,500 miles or 12 months for normal driving. *Consult manual for exact recommendations.*
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or at 30,000 miles.
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs:
Iridium-tipped spark plugs typically have a replacement interval of 60,000-100,000 miles.
Timing Belt:
This generation uses a timing chain, which does not have a scheduled replacement interval but requires inspection for noise or wear. *Confirm via manual.*
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or ILSAC GF-5 certified. Capacity: Approx. 5.1 US quarts (4.8 L) with filter change.
Transmission Fluid Manual:
Mitsubishi DiaQueen LSD Gear Oil 75W-85 GL-5 (or equivalent high-quality synthetic GL-5 gear oil with LSD additive). Capacity: Approx. 2.2 US quarts (2.1 L).
Transmission Fluid Dct:
Mitsubishi DiaQueen SSTF-1 (or equivalent approved fluid). Capacity: Approx. 7.0-7.5 US quarts (6.6-7.1 L).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) Pink (Ethylene Glycol based). Capacity: Approx. 7.2 US quarts (6.8 L).
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation for ABS systems). High-performance brake fluid is often recommended for spirited driving.
Known Issues
Turbocharger Reliability:
Early models or improperly maintained vehicles can experience turbocharger failure. Regular oil changes and avoiding excessive heat soak are crucial.
Clutch Wear:
Aggressive driving can lead to premature clutch wear in manual transmission models.
Ralliart Tc Sst Issues:
Some early TC-SST transmissions experienced reliability concerns; proper fluid maintenance and avoiding prolonged idle in gear are important.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a long history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution achieved significant success.
Model Evolution
Generations:
The 2008 model year marks the introduction of the tenth generation (CZ4A chassis code) of the Lancer Evolution, a significant redesign from the previous Evo IX.
Design Shift:
The Evo X introduced the 'Lancer' platform, sharing more with its standard Lancer sibling, and featured a new engine (4B11T) and transmission options (TC-SST).
Production
Manufacturing Location:
Japan (Mainly Mizushima Plant, Kurashiki, Okayama Prefecture)
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