Systems Covered:
Engine, Transmission, Chassis, Electrical, Bodywork, Fuel System, Cooling System, Braking System, Suspension, Steering, Wheels, Tires, Lighting, Instruments, Controls
Estimated Page Count:
Varies based on specific PDF content, but typically comprehensive for a parts catalog.
Type:
OEM Replacement Parts Manual
File Format:
PDF Download
Engine Assembly:
Detailed exploded diagrams and part numbers for all engine components including cylinder, piston, crankshaft, valves, and associated seals and gaskets.
Fuel System:
Components such as carburetor/fuel injection system parts, fuel pump, fuel filter, fuel lines, and tank assembly.
Cooling System:
Radiator, cooling fan, hoses, thermostat, and related fittings.
Transmission Drivetrain:
CVT components, drive belts, variator, clutch, reduction gears, and associated bearings and seals.
Chassis Frame:
Frame components, sub-frame, mounting brackets, and associated hardware.
Suspension Front:
Front fork assembly, springs, dampers, seals, bushings, and axle components.
Suspension Rear:
Swingarm, shock absorber(s), bushings, and associated linkage and hardware.
Braking System Front:
Brake caliper, brake pads, brake disc/rotor, brake lines, master cylinder, and levers.
Braking System Rear:
Brake caliper, brake pads, brake disc/rotor or drum components, brake lines, master cylinder, and pedal assembly.
Steering System:
Handlebars, steering column, steering bearings, and related components.
Wheels Tires:
Wheel rims, tires, inner tubes (if applicable), valve stems, and wheel bearings.
Electrical System Lighting:
Headlight assembly, taillight assembly, turn signals, wiring harnesses, switches, fuses, battery, starter motor, alternator/stator.
Instrumentation Controls:
Dashboard components, speedometer, tachometer, indicator lights, switches, levers, and grips.
Bodywork Fairings:
Front fairing, side panels, seat, floorboard, rear fender, and all related trim and fasteners.
Disassembly Assembly Guides:
Illustrated exploded views facilitating the breakdown and reassembly of vehicle components for maintenance and repair.
Part Identification:
Comprehensive listing of all original equipment manufacturer (OEM) part numbers for easy identification and ordering.
Depth:
Detailed and specific, focusing on the exact parts and their relationships within assemblies, ideal for sourcing replacements and understanding mechanical layouts.
Engine Type:
Single-cylinder, 4-stroke (typical for this class and era, specific configuration to be confirmed by part numbers in manual)
Displacement:
Approximately 300-350cc (exact displacement dependent on TGB's specific configuration for the Blade 325, detailed in manual)
Cooling Method:
Liquid-cooled (typical for larger displacement scooters, manual will confirm)
Power Output:
Estimated 20-25 HP (approximate, subject to engine tune and regulatory standards, manual will list specific component specs)
Torque Output:
Estimated 25-30 Nm (approximate, subject to engine tune, manual will list specific component specs)
Fuel Delivery:
Fuel Injection (EFI) or Carbureted (likely EFI for 2008 onwards, manual will clarify and list parts accordingly)
Fuel Type:
Unleaded Gasoline
Length:
Typical maxi-scooter dimensions; specific length to be confirmed via chassis diagrams in manual.
Width:
Typical maxi-scooter width; specific width to be confirmed via bodywork diagrams in manual.
Height:
Typical maxi-scooter height; specific height to be confirmed via bodywork diagrams in manual.
Dry Weight:
Approx. 160-180 kg (estimate, specific weight dependent on exact configuration, manual will list component weights)
Payload Capacity:
Typically designed for rider and passenger; specific capacity not detailed in parts manual but implied by chassis strength.
Crash Test Results:
Not applicable for this type of manual, which focuses on parts, not safety ratings.
Braking System Type:
Disc brakes front and rear (typical for this class, manual will detail specific caliper, rotor, and pad part numbers).
Lighting:
Standard headlight, taillight, brake light, and turn signals (manual lists all bulb types and assembly parts).
Frame Construction:
Steel frame, designed for stability and rider protection (manual provides parts for frame integrity).
General Recommendations:
While this manual is for parts, it implicitly supports maintenance by providing access to replacement parts for routine services such as oil changes, filter replacements, belt checks, and brake pad changes. Specific intervals are typically found in the owner's or service manual.
Engine Oil Type:
Refer to owner's manual for specific viscosity (e.g., 10W-40 or 15W-50) and API service classification (e.g., SG or higher). Manual will list oil filter part numbers.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will list radiator and hose part numbers.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to owner's manual). Manual will list brake line and master cylinder parts.
Common Wear Items:
CVT belt, clutch shoes, variator rollers, brake pads, tires, suspension bushings, and starter motor brushes are common wear items on maxi-scooters of this era. This manual provides parts for all these.
