Segment:
Premium utility/recreational ATV segment.
Key Competitors:
Honda Foreman, Yamaha Grizzly, Can-Am Outlander.
Powertrain:
Renowned Polaris 500cc ProStar engine with Electronic Fuel Injection for reliable power and throttle response.
Suspension:
Independent Front and Rear Suspension (IRS) for superior ride comfort and handling.
Towing Capacity:
Significant towing capacity suitable for work and recreation.
Storage:
Integrated front and rear storage racks for utility.
Comfort:
Dual seating ('Touring' designation) for passenger comfort.
Engine:
Engine assembly, disassembly, diagnosis, tuning, and repair of all internal and external components.
Fuel System:
EFI system diagnosis, fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, and lines.
Transmission:
Automatic transmission, clutch, drive belts, and differential service.
Drivetrain:
Front and rear driveshafts, CV joints, U-joints, and wheel hub assemblies.
Suspension:
Front and rear suspension systems, shocks, springs, control arms, and bushings.
Steering:
Steering column, tie rods, steering rack, and linkages.
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, and rotors.
Electrical System:
Ignition system, charging system (stator, rectifier/regulator), battery, lighting, starter motor, and all wiring harnesses.
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant lines.
Body And Frame:
Frame inspection and repair, body panels, fenders, seats, racks, and trim.
Lubrication System:
Oil pump, oil filter, and lubrication points.
Exhaust System:
Exhaust manifold, muffler, and pipes.
Maintenance:
Routine maintenance tasks, lubrication, filter changes, and fluid checks.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair:
Detailed step-by-step repair procedures for all major and minor components.
Overhaul:
Complete engine and transmission overhaul instructions.
Diagnostics:
EFI system diagnostics, fault code retrieval and interpretation.
Inspection:
Pre-ride inspections, scheduled inspections, and component wear checks.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for easy fault finding.
Depth:
Full factory level, covering everything from basic adjustments to complete component rebuilds and advanced EFI diagnostics.
Engine Type:
4-stroke, SOHC, 2-valve, single-cylinder
Bore X Stroke:
93.0 mm x 72.0 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic CDI
Horsepower:
Approx. 32 HP (specific figure may vary slightly by source, manual provides exact figures)
Torque:
Refer to manual for specific torque figures
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Engine Oil Capacity:
Refer to manual for exact capacity (typically ~1.7 liters with filter)
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified (refer to manual for precise specification)
Atv Safety Standards:
Complies with ANSI standards for recreational ATVs.
Braking System:
Hydraulic disc brakes front and rear, engine braking.
Drive System:
On-Demand All-Wheel Drive (AWD) for enhanced traction.
Lighting:
Dual 50W headlights, 25/80W dual taillight/brake light.
Seat Belt Requirements:
Polaris strongly recommends wearing an approved helmet and appropriate safety gear. Seat belts are NOT a substitute for proper ATV operation and safety practices.
Instrumentation:
Digital gauge cluster including speedometer, odometer, trip meter, tachometer, high beam, neutral, reverse, AWD indicator, and fuel level.
Electronic Features:
Electronic Fuel Injection (EFI) for optimized power delivery and cold starts. On-Demand AWD system.
Charging System:
12V DC output with 350W (or similar, refer to manual) stator for accessories and battery charging.
Initial Service:
First service typically at 10 hours or 1 month for oil change, filter check, and lubrication.
Regular Oil Change:
Every 100 hours or 6 months for engine oil and filter.
Drive Belt Inspection:
Inspect drive belt for wear and tension every 50 hours or annually.
Spark Plug Replacement:
Replace spark plug every 100 hours or annually. (Refer to manual for specific part number, e.g., NGK CR9EIB-9 or similar)
Air Filter Cleaning Or Replacement:
Clean or replace air filter every 25 hours or as needed in dusty conditions.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (refer to manual for precise specification).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, minimum 50% concentration (refer to manual for specific Polaris brand or compatible type).
Common Wear Items:
Drive belts, ball joints, tie rod ends, wheel bearings, and brake pads are common wear items due to operational use. EFI sensors can occasionally require cleaning or replacement.
Electrical Connections:
Ensure all electrical connections are clean and tight to prevent intermittent faults. Corroded grounds are a common issue.
Brand Origin:
Polaris Industries Inc. is an American manufacturer founded in 1954, known for pioneering snowmobiles and later ATVs.
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, evolving from basic utility models to more feature-rich recreational and touring variants. The 500cc engine has been a popular and reliable powerplant for many years within the lineup.
Manufacturing Location:
Polaris ATVs are primarily manufactured in Spirit Lake, Iowa, USA and Roseau, Minnesota, USA.
