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POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Engine Type: Fuel Injected (EFI) 👋 Introduction Market Position Segment: Recreational...
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类型: Atv
厂商:
斯库: 38666
POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 EFI X2 Touring
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
Fuel Injected (EFI)
👋 Introduction
Market Position
Segment:
Recreational and utility ATV, positioned for versatility and touring comfort.
Competitive Analysis
Competitors:
Competes with similar displacement ATVs from brands like Can-Am Outlander, Arctic Cat, and Yamaha Grizzly, emphasizing its 2-up capability.
Key Features
Features:
Two-up seating (X2 designation), independent rear suspension (IRS), electronic fuel injection (EFI), long-travel suspension, ample cargo capacity.
Manual Advantage
Value Proposition:
Provides OEM-level repair data equivalent to dealership service manuals, enabling efficient and accurate maintenance and repair for owners and independent shops.
📋 Manual Details
Coverage Areas
Models Covered:
All 2008 Polaris Sportsman 500 EFI X2 Touring models
Repair Scope:
A-Z, all repairs
Page Count
Estimated Pages:
Detailed page count not specified, but extensive coverage indicates significant volume typical of a full service manual.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drive system, clutch, final drive
Chassis:
Frame, suspension (front & rear), steering, wheels, tires
Electrical:
Ignition system, charging system, lighting, instrumentation, EFI system, battery
Body And Trim:
Body panels, racks, seating, cargo systems, plastics
Fuel System:
Fuel pump, injectors, throttle body, fuel tank, lines
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, lubrication
Component Overhaul:
Engine rebuild, transmission disassembly/assembly, differential service
Diagnostics Troubleshooting:
EFI system diagnostics, electrical fault finding, mechanical issue resolution
Component Replacement:
Brake system repairs, suspension component replacement, electrical module service
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive, detailed, technician-level repairs and diagnostics, not generic information.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF, designed for ease of use on digital devices.
Print Quality
Printable:
Printable pages, allowing for physical reference.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, single-cylinder
Displacement:
499 cc (30.45 cu. in.)
Bore X Stroke:
92 mm x 74.5 mm (3.62 in x 2.93 in)
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 32-35 HP (exact figures vary by source and testing conditions)
Torque Estimate:
Approx. 30-32 lb-ft (exact figures vary by source and testing conditions)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition
Ignition System:
Electronic CDI with digital ignition advance
Lubrication
Oil Type Spec:
SAE 0W-40 Synthetic Recommended (Refer to manual for exact OEM specification)
Oil Capacity W Filter:
Refer to manual (typically around 2.0-2.5 quarts)
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Drive Modes:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand AWD / 2WD
Gear Reduction:
Refer to manual (specific ratios for high/low range)
Features
Engagement:
Shaft driven, single-stage drive clutch and driven clutch system
Fluid Spec
Transmission Fluid:
Polaris PVT Fluid (or equivalent synthetic ATV transmission fluid, refer to manual for exact specification and part number)
Fluid Capacity
Transmission Fluid Capacity:
Refer to manual (typically around 0.5-1.0 quart)
📐 Dimensions
Exterior
Length:
84.0 in (213.4 cm)
Width:
46.0 in (116.8 cm)
Height:
47.5 in (120.7 cm)
Wheelbase:
56.0 in (142.2 cm)
Ground Clearance:
11.25 in (28.6 cm)
Cargo
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Weights
Dry Weight:
Approx. 665 lbs (301.6 kg) - actual weight varies by configuration
Curb Weight:
Refer to manual (includes all operating fluids)
Fuel
Fuel Capacity:
4.25 gal (16.1 L)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Hand-actuated caliper brake
Passive Features
Lighting:
Dual headlights, taillight, brake light
Seat Belt:
Not standard; operator should wear appropriate safety gear including helmet, eye protection, and protective clothing.
Recommendations
Operator Safety:
Manual emphasizes safe operating practices, rollover warnings, and pre-ride inspections.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display featuring speedometer, odometer, trip meter, high beam, neutral, reverse, oil, and seatbelt indicators.
Driver Assistance
Efi System:
Electronic Fuel Injection provides improved throttle response, fuel efficiency, and cold-weather starting compared to carbureted models.
Connectivity
Charging System:
12V DC charging system with stator and regulator/rectifier for battery charging and powering accessories.
Accessories
Accessory Provision:
Provision for DC power outlets and accessory wiring harnesses for lights, winches, etc.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 50-100 hours or annually, whichever comes first).
Air Filter Service:
Refer to manual (frequent cleaning/replacement recommended in dusty conditions).
Spark Plug Inspection:
Refer to manual (typically every 100-200 hours).
Transmission Fluid Change:
Refer to manual (typically every 100-200 hours or annually).
Fluid Specifications
Engine Coolant:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid (Refer to manual for exact specification).
Known Issues
Common Wear Items:
CV joint boots, brake pads, battery, starter solenoid, drive belt (PVT).
Efi System Considerations:
Potential for clogged injectors or faulty sensors, requiring diagnostic tools and expertise.
Preventive Maintenance
Importance:
Crucial for longevity and optimal performance, especially for the PVT system and EFI components. The manual details specific checks and adjustments.
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Industries Inc., founded in 1954, is a leading manufacturer of powersports vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line, introduced in the early 1990s, is renowned for its comfort, capability, and independent rear suspension, evolving significantly over the years to include various configurations like the X2 and Touring models.
Production
Manufacturing Location:
Primarily manufactured in the United States by Polaris Industries.
Model Context
Target Audience:
The 2008 model represents a mature iteration of the 500cc Sportsman, focusing on comfort for longer rides and the utility of carrying a passenger.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris Sportsman line generally well-regarded for comfort, ride quality, and utility. Specific awards for the 2008 X2 Touring model are not widely publicized but it was a popular configuration.
Ratings
Consumer Reviews:
Often praised for its smooth ride thanks to IRS and its passenger-carrying capability, though some users report common wear issues typical of ATVs of this era if not maintained diligently.
Certifications
Manufacturing Standards:
Manufactured to meet all relevant industry and safety certifications applicable to ATVs at the time of production.
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