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2008 Subaru Legacy Outback Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2008 Market: North America Codes Chassis Code: BP (Wagon body, equivalent to BL sedan) 👋 Introduction Market Position Segment: Mid-size...
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2008 Subaru Legacy Outback Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year:
2008
Market:
North America
Codes
Chassis Code:
BP (Wagon body, equivalent to BL sedan)
👋 Introduction
Market Position
Segment:
Mid-size Crossover/Wagon, often considered a 'soft-roader'.
Target Audience:
Families, outdoor enthusiasts, those seeking AWD capability in a wagon/SUV form factor.
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue, Mazda CX-5 (though CX-5 is later generation).
Key Features
Drivetrain Advantage:
Standard Symmetrical All-Wheel Drive (AWD) system, a significant differentiator against front-wheel drive biased competitors.
Ground Clearance:
Higher than typical sedans/wagons, offering better capability on uneven terrain and in snow.
Practicality:
Spacious interior, versatile cargo area, wagon-like utility combined with SUV-like ride height.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive repair, maintenance, and diagnostic procedures for all systems of the 2008 Subaru Legacy Outback.
Page Count
Estimated Pages:
Approximately 2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.5L EJ253, 3.0L EZ30D), engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system, emissions control.
Drivetrain:
All-Wheel Drive (AWD) system (including VDC - Vehicle Dynamics Control), front and rear differentials, driveshafts, CV joints, wheel bearings.
Transmission:
5-speed manual transmission (TY755V), 4-speed automatic transmission (4EAT/430LE) - including operation, maintenance, and overhaul.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, parking brake.
Suspension:
Front MacPherson strut with lower control arm, rear multi-link independent suspension, coil springs, shock absorbers, alignment specifications.
Steering:
Power-assisted rack and pinion steering, steering column, universal joints, steering fluid.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, power distribution.
Body:
Body construction, exterior panels, doors, hood, tailgate, glass, seals, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system.
Safety Systems:
Airbag system (SRS - Supplemental Restraint System), seatbelts, pre-tensioners, occupant sensing.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, differential fluid changes, belt inspections and replacements, battery testing.
Repair:
Engine overhaul, cylinder head repair, transmission overhaul (manual and automatic), brake component replacement, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair.
Diagnostics:
Troubleshooting guides for common issues, DTC (Diagnostic Trouble Code) interpretation and clearing, sensor testing, actuator testing, use of Subaru Select Monitor (SSM).
Component Replacement:
Detailed step-by-step instructions for replacing all major and minor components, including torque specifications.
Technical Depth
Depth:
Detailed diagnostic procedures, in-depth mechanical repair instructions, comprehensive wiring diagrams, component removal and installation, specifications for virtually every aspect of the vehicle.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality:
High-resolution scans/creation, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253
Engine Description 1:
2.5-liter, SOHC, naturally aspirated, horizontally opposed (Boxer) 4-cylinder engine.
Displacement 1:
2457 cc
Bore X Stroke 1:
99.5 mm x 79.0 mm
Compression Ratio 1:
9.7:1
Horsepower 1:
170 hp @ 5,800 rpm
Torque 1:
170 lb-ft @ 4,400 rpm
Optional Engine
Engine Code 2:
EZ30D
Engine Description 2:
3.0-liter, DOHC, naturally aspirated, horizontally opposed (Boxer) 6-cylinder engine.
Displacement 2:
2999 cc
Bore X Stroke 2:
89.2 mm x 77.0 mm
Compression Ratio 2:
10.7:1
Horsepower 2:
245 hp @ 6,600 rpm
Torque 2:
217 lb-ft @ 4,200 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline.
Recommended Octane 1:
87 AKI (for EJ253).
Recommended Octane 2:
91 AKI (for EZ30D - Premium unleaded recommended for optimal performance).
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual
Transmission Model 1:
TY755V
Transmission Fluid Spec 1:
Subaru Extra MT Gear Oil (API GL-5, SAE 75W-90)
Optional
Transmission Type 2:
4-speed Automatic
Transmission Model 2:
4EAT (430LE)
Transmission Fluid Spec 2:
Subaru ATF HP (or equivalent Dexron III compatible)
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) with front engine, front-transverse mounting. AWD system varies slightly between manual (viscous center coupling) and automatic (electronically controlled variable transfer clutch) transmissions for optimal power distribution.
📐 Dimensions
Exterior
Length:
187.4 inches (4760 mm)
Width:
70.1 inches (1780 mm)
Height:
63.0 inches (1600 mm)
Wheelbase:
104.0 inches (2642 mm)
Ground Clearance:
8.1 inches (206 mm)
Approach Angle:
Approx. 29 degrees
Departure Angle:
Approx. 23 degrees
Breakover Angle:
Approx. 21 degrees
Wheel Size:
17-inch alloy wheels standard
Tire Size Standard:
215/55R17
Bolt Pattern:
5x100 mm
Interior
Passenger Volume:
Approx. 100.7 cubic feet
Cargo
Cargo Volume Behind Rear Seats:
Approx. 33.5 cubic feet
Cargo Volume With Rear Seats Folded:
Approx. 67.4 cubic feet
Weights
Curb Weight 2.5L Auto:
Approx. 3417 lbs (1550 kg)
Curb Weight 3.0L Auto:
Approx. 3538 lbs (1605 kg)
Towing Capacity:
2,400 lbs (1089 kg) (when properly equipped with trailer brake controller)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Front Offset Crash Test:
Good
IIHS Side Impact Crash Test:
Good
IIHS Rear Impact Crash Test:
Good
Active Features
AWD:
Standard Symmetrical All-Wheel Drive for enhanced traction and stability.
Vdc:
Vehicle Dynamics Control (Traction Control and Stability Control) standard on all models.
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brake-force Distribution.
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags (standard).
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, often with CD player, MP3 compatibility, and auxiliary input. Some models feature Harman Kardon sound systems.
Navigation:
Optional factory-integrated navigation system.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry system.
Power Liftgate:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (under severe driving conditions) OR 7,500 miles or 12 months (under normal driving conditions) - consult manual for specific conditions.
Engine Oil Type Ej253:
SAE 5W-30, API SG or higher, ILSAC GF-3 or higher (synthetic recommended).
Engine Oil Type Ez30D:
SAE 5W-30, API SG or higher, ILSAC GF-3 or higher (synthetic recommended).
Oil Filter Part Number Ej253:
15208AA031 (OEM) or equivalent (e.g., Wix 57055, Mann-Filter HU711/1x).
Oil Filter Part Number Ez30D:
15208AA100 (OEM) or equivalent (e.g., Wix 57712, Mann-Filter HU821x).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent (Silicate-free, Ethylene Glycol-based).
Coolant Capacity:
Approx. 7.0 quarts (6.6 liters) for 2.5L; Approx. 7.3 quarts (6.9 liters) for 3.0L.
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles (depending on plug type and condition, consult manual).
Transmission Fluid Change Interval Auto:
Every 30,000 miles (severe) or 60,000 miles (normal) - highly recommended to change.
Transmission Fluid Change Interval Manual:
Every 30,000 - 60,000 miles.
Differential Fluid Change Interval:
Every 30,000 miles.
Known Issues
Head Gaskets:
While less prevalent than in earlier generations, some EJ series engines (including EJ253) can still experience head gasket failures. Proper maintenance is crucial. (Note: The EZ30D is generally more robust in this regard).
Wheel Bearings:
Can be prone to premature wear, especially in vehicles used in harsh climates or with oversized tires.
Cv Joints:
Outer CV joint boots can tear, leading to contamination and wear of the joint itself.
Power Steering Pump:
Occasional reports of noisy or failing power steering pumps.
Ac Compressor Clutch:
Failure of the AC compressor clutch can occur, leading to loss of AC function.
Catalytic Converter:
Can become clogged or fail over time, affecting engine performance and emissions.
📚 Vehicle History
Brand Heritage
Subaru Legacy Introduction:
The Subaru Legacy was introduced in 1989 as a replacement for the Subaru Leone.
Subaru AWD Tradition:
Subaru has a long history of offering All-Wheel Drive, establishing its reputation for traction and capability.
Model Evolution
Outback Origin:
The Outback variant began as the 'Suspect' Outback Sport in 1995, based on the Legacy, offering increased ground clearance and rugged styling. It became a distinct model line in 1996.
Third Generation:
The 2008 model year belongs to the third generation of the Subaru Outback (BP chassis for wagon, BL for sedan), which ran from 2005 to 2009.
Mid Cycle Refresh:
The 2008 model year received a minor facelift and updates from the 2005-2007 models.
Production
Manufacturing Location:
Gunma Plant, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2008 Subaru Outback received the IIHS Top Safety Pick award for its excellent crash test performance.
Consumer Reports Reliability:
Generally ranked as average to above-average for reliability by consumer reporting organizations, though specific model years and engines can vary.
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