Category:
Entry-level dirt bike / trail bike for youth and recreational riders.
Target Audience:
Novice riders, junior motocross enthusiasts, recreational trail riders.
Competitors 2008:
Honda CRF100F/150F, Kawasaki KLX110, Suzuki DR-Z125.
Engine:
User-friendly 110cc air-cooled engine.
Transmission:
Automatic clutch (semi-automatic) simplifies shifting.
Suspension:
Long-travel suspension for off-road capability.
Ergonomics:
Designed for smaller riders with adjustable controls.
Primary Coverage:
Comprehensive service, maintenance, repair, and troubleshooting for the 2008 Yamaha TTR110E.
Secondary Coverage:
Includes diagrams, specifications, and procedures for all major motorcycle systems.
Estimated Pages:
300-400 pages (typical for this model and manual type)
Type:
Factory Service Manual (FSM) / Repair Manual
Format:
Digital (likely PDF)
Engine System:
Complete engine disassembly, assembly, inspection, and repair of the 110cc SOHC engine.
Fuel System:
Carburetor tuning, cleaning, disassembly, and fuel tank/line maintenance.
Ignition System:
CDI ignition system troubleshooting, spark plug specifications, and coil testing.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, charging system (stator/regulator).
Transmission System:
Semi-automatic transmission operation, maintenance, fluid checks, and internal component inspection.
Clutch System:
Clutch adjustment, friction plate replacement, and related component servicing.
Cooling System:
Air cooling system inspection and maintenance.
Chassis System:
Frame inspection, steering system maintenance, and bearing checks.
Suspension System:
Front fork disassembly, oil change, seal replacement, and rear shock absorber inspection/replacement.
Brake System:
Front and rear drum brake system servicing, adjustment, and inspection.
Wheel And Tire System:
Tire pressure specifications, wheel bearing maintenance, and spoke tension checks.
Exhaust System:
Exhaust pipe and muffler inspection and maintenance.
Bodywork And Trim:
Plastic panel removal and installation, seat maintenance.
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication points, and general inspection.
Troubleshooting Guides:
Diagnostic charts and common problem resolution for various systems.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly.
Disassembly And Assembly:
Detailed procedures for engine, transmission, forks, and other major assemblies.
Specifications And Measurements:
Torque values, clearances, tolerances, and fluid capacities.
Wiring Diagrams:
Complete electrical system schematics for accurate diagnosis.
Depth:
Comprehensive: Covers everything from basic pre-ride checks to full engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Abundant, detailed diagrams and exploded views to aid in understanding procedures.
Diagnostic Codes:
While not typically an OBD-II vehicle, the manual will cover diagnostic symptom analysis.
Engine Type:
4-stroke, SOHC, 2-valve
Bore X Stroke:
50.0 mm x 55.0 mm
Cooling System:
Forced air cooling
Starter:
Electric and Kick Starter
Horsepower Estimate:
Approx. 7.3 HP @ 7,500 RPM
Torque Estimate:
Approx. 5.7 lb-ft @ 5,500 RPM
Carburetor Model:
Mikuni VM17
Fuel Tank Capacity:
3.7 L (1.0 gal)
Fuel Type:
Unleaded gasoline
Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG, SH, SJ or higher) motorcycle oil
Oil Capacity W Filter Change:
0.9 L (0.95 US qt)
Oil Capacity W Overhaul:
1.0 L (1.06 US qt)
Type:
Semi-automatic, 4-speed constant mesh
Clutch:
Wet, multi-plate (automatic clutch operation)
Gear Ratios:
1st: 2.833, 2nd: 1.706, 3rd: 1.235, 4th: 0.958
Final Drive:
Chain Drive (428 pitch)
Operation:
Automatic clutch engagement/disengagement for ease of use.
Maintenance:
Gear oil specification: Yamalube Gear Oil (or SAE 80 API GL-4 equivalent), Capacity: 0.52 L (0.55 US qt).
Crash Safety:
Not applicable (motorcycle, no standardized crash ratings).
Braking System:
Front and rear drum brakes, manual cable actuation.
Lighting:
Headlight, taillight, and stop light for visibility.
Controls:
Designed for rider control and maneuverability.
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Spark Plug Inspection:
Every 2,000 km (1,200 miles).
Air Filter Cleaning:
Every 1,000 km (600 miles) or more frequently in dusty conditions.
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after riding in wet conditions.
Valve Clearance Inspection:
Every 4,000 km (2,400 miles).
Engine Oil Spec:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG, SH, SJ or higher)
Gear Oil Spec:
Yamalube Gear Oil (or SAE 80 API GL-4 equivalent)
Common Wear Items:
Brake shoes, chain and sprockets, air filter, tires, and clutch plates are common wear items.
Carburetor Adjustment:
Carburetor can require periodic adjustment for optimal performance, especially with altitude or fuel changes.
Suspension Seals:
Front fork seals can be susceptible to leaks with aggressive riding.
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a long history in motorcycles, known for innovation and performance across various disciplines.
Ttr Lineage:
The TTR line signifies Yamaha's off-road recreational motorcycles, offering accessible performance for younger riders. The TTR110E is an evolution of smaller displacement off-road bikes designed for ease of use and fun.
Manufacturing Location:
Likely manufactured in Japan or other Yamaha assembly plants.
Production Years:
The TTR110E was produced for several model years, with minor updates. The 2008 model represents a specific iteration within this range.