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Kawasaki 2009 2010 2011 2012 VN 1700 Classic Tourer Service Repair Manual
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Basic Information Identification Make: Kawasaki Model: VN 1700 Classic Tourer Product Name: Kawasaki 2009 2010 2011 2012 VN 1700 Classic Tourer Service Repair Manual Generation Covered Years: 2009, 2010, 2011,...
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| Basic Information | |
| Identification | |
| Make: | Kawasaki |
| Model: | VN 1700 Classic Tourer |
| Product Name: | Kawasaki 2009 2010 2011 2012 VN 1700 Classic Tourer Service Repair Manual |
| Generation | |
| Covered Years: | 2009, 2010, 2011, 2012 |
| Codes | |
| Model Code Examples: | VN1700B (Tourer variant may have specific sub-codes, refer to VIN) |
| Introduction | |
| Market Position | |
| Segment: | Full-size cruiser, touring motorcycle |
| Target Audience: | Motorcycle enthusiasts, owners performing their own maintenance and repairs, independent repair shops. |
| Competitive Analysis | |
| Key Competitors: | Honda Shadow series, Yamaha V-Star series, Harley-Davidson Softail/Dyna models (depending on specific sub-variants and focus). |
| Key Features | |
| Model Appeal: | Combination of classic cruiser styling with modern touring amenities, comfortable for long-distance riding. |
| Manual Value Proposition: | Provides detailed, expert-level guidance for maintaining and repairing the VN 1700 Classic Tourer, enabling owners to save on service costs and ensure optimal performance. |
| Manual Details | |
| Coverage Areas | |
| Primary Regions: | Global (specifications may vary by market, manual aims for comprehensive coverage) |
| Page Count | |
| Estimated Pages: | 700-900 (typical for comprehensive service manuals of this era and complexity) |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (likely PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine disassembly, assembly, inspection, troubleshooting, top-end, bottom-end, valve train, cooling system, lubrication system. |
| Fuel System: | Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), fuel tank, fuel lines, troubleshooting EFI codes. |
| Ignition System: | Ignition coils, spark plugs, ignition control module (ICM), timing, troubleshooting ignition faults. |
| Transmission Drivetrain: | Clutch operation, gearbox assembly and disassembly, final drive (belt drive system), lubrication, troubleshooting transmission issues. |
| Electrical System: | Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlights, tail lights, indicators), horn, fuses, relays, ECU, diagnostic connector, troubleshooting electrical faults. |
| Brake System: | Front and rear brake systems (hydraulic disc brakes), master cylinders, brake calipers, brake pads, brake lines, brake fluid specifications, bleeding procedures, troubleshooting brake performance. |
| Suspension Steering: | Front fork (telescopic, possibly with adjustable preload/rebound), rear shock absorbers (single or dual, possibly adjustable), steering head bearings, steering linkage, wheel bearings, troubleshooting suspension and steering issues. |
| Frame Chassis: | Frame inspection, subframe, swingarm, footpegs, seat, fairings, bodywork, luggage system (touring components), troubleshooting frame and chassis damage. |
| Wheels Tires: | Wheel specifications, tire sizes, tire pressure recommendations, wheel balancing, wheel removal/installation. |
| Procedures Included | |
| Preventive Maintenance: | Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, chain/belt adjustment and lubrication, brake fluid flush, coolant flush, battery checks, tire pressure checks, general inspection. |
| Troubleshooting: | Diagnostic charts for common problems, symptom-based troubleshooting guides, EFI diagnostic codes and interpretation, electrical system fault finding. |
| Engine Repair: | Complete engine overhaul procedures, piston and cylinder inspection, crankshaft and connecting rod service, camshaft and timing chain replacement, head gasket replacement. |
| Transmission Repair: | Gearbox disassembly and reassembly, clutch replacement, final drive belt inspection and replacement. |
| Electrical Repair: | Component testing (stator, rectifier, starter), wiring harness repair, sensor replacement, ECU diagnostics. |
| Brake Service: | Caliper rebuild, master cylinder replacement, brake line replacement, bleeding procedures. |
| Suspension Service: | Fork seal replacement, fork oil change, rear shock absorber service or replacement, steering head bearing replacement. |
| Bodywork Fairing Repair: | Fairing removal and installation, panel repair, cosmetic component replacement. |
| Touring Equipment Installation: | Installation and maintenance of tourer-specific components like saddlebags, windshield, and auxiliary lighting (if applicable and covered). |
| Technical Depth | |
| Depth: | Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting and electrical schematics). |
| Manual Specifications | |
| File Format | |
| Digital Format: | PDF (Portable Document Format) |
| Print Quality | |
| Resolution: | High-resolution scans (ensuring clarity of text, diagrams, and images) |
| Binding Type | |
| Binding: | N/A (Digital product, no physical binding) |
| Paper Type | |
| Paper Quality: | N/A (Digital product) |
| Searchability | |
| Text Search: | Searchable text (allowing quick lookup of specific terms and procedures) |
| Interactivity | |
| Hyperlinks: | Likely includes hyperlinks for easy navigation between sections and diagrams (common in modern digital manuals). |
| Engine Specifications | |
| Primary Engine | |
| Type: | V-twin, Four-stroke, SOHC, 4 valves per cylinder |
| Displacement: | 1700 cc (103.6 cubic inches) |
| Bore X Stroke: | 102.0 mm x 104.0 mm (4.02 in x 4.09 in) |
| Cooling System: | Liquid-cooled |
| Compression Ratio: | 9.5:1 |
| Performance | |
| Horsepower Peak: | Approximately 70-75 HP @ 5000 RPM (Varies slightly by model year and market, exact figures in manual) |
| Torque Peak: | Approximately 95-100 lb-ft @ 3500 RPM (Varies slightly by model year and market, exact figures in manual) |
| Fuel System | |
| Fuel Delivery: | Fuel Injection (Digital) |
| Fuel Type: | Unleaded gasoline, minimum 87 octane (RON+MON)/2) |
| Engine Internals | |
| Crankshaft: | 90-degree V-twin, crankshaft-mounted balancer for reduced vibration. |
| Transmission | |
| Standard | |
| Type: | 6-speed, constant mesh, return type |
| Clutch: | Wet, multi-disc, cable-actuated |
| Features | |
| Final Drive: | Belt drive |
| Gear Ratios | |
| Ratios: | Refer to manual for specific gear ratios (typically 1st-6th and final drive ratio). |
| Fluid Specifications | |
| Type: | API GL-4 SAE 80W-90 Hypoid Gear Oil for final drive. Transmission lubrication is integrated with engine oil. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2500 mm (98.4 in) |
| Width: | Approx. 950 mm (37.4 in) |
| Height: | Approx. 1465 mm (57.7 in) with windshield |
| Wheelbase: | Approx. 1695 mm (66.7 in) |
| Weights | |
| Dry Weight: | Approx. 324 kg (714 lbs) |
| Wet Weight: | Approx. 344 kg (758 lbs) (with all fluids and standard equipment) |
| Fuel Capacity: | 20.0 liters (5.3 US gal) |
| Luggage Capacity: | Integrated hard saddlebags (specific capacity in liters available in manual). |
| Safety Features | |
| Ratings | |
| Crash Safety: | Motorcycles are not rated by standard automotive crash test agencies (NHTSA, IIHS). Safety is primarily dependent on rider skill and adherence to maintenance. |
| Active Features | |
| Braking: | Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) may be available on certain models/markets. Refer to specific VIN for ABS presence. |
| Lighting: | Halogen headlight, LED tail light, front and rear turn signals. |
| Passive Features | |
| Chassis Design: | Sturdy steel frame providing stability. |
| Rider Aids: | ABS (if equipped), rider ergonomics promoting control. |
| Technology Features | |
| Infotainment | |
| Audio System: | Some models may have an integrated audio system, often with handlebar controls and compatibility for iPod/MP3 players. Specific features vary by trim and market. |
| Display: | Analog speedometer, digital tachometer, LCD multi-function display showing odometer, trip meters, fuel gauge, clock, and gear position indicator (if equipped). |
| Driver Assistance | |
| ABS: | Available as an option on some models, providing enhanced braking safety. |
| Connectivity | |
| Diagnostic Port: | On-board diagnostics system with a diagnostic connector for accessing fault codes via an appropriate tool. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 6,000 km (3,700 miles) or 6 months, whichever comes first. |
| Oil Filter Replacement: | With every oil change. |
| Spark Plug Inspection: | Every 12,000 km (7,500 miles). |
| Air Filter Cleaning: | Every 6,000 km (3,700 miles), replace as needed. |
| Belt Tension Check: | Every 6,000 km (3,700 miles). |
| Brake Fluid Flush: | Every 12,000 km (7,500 miles) or 2 years. |
| Fluid Specifications | |
| Engine Oil: | JASO MA certified SAE 10W-40 motorcycle oil (synthetic or semi-synthetic recommended for optimal performance and protection). |
| Engine Oil Capacity: | Approx. 3.7 liters (3.9 US qt) without filter change, 4.0 liters (4.2 US qt) with filter change. |
| Coolant: | Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water. |
| Brake Fluid: | DOT 4 recommended. |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, tires, drive belt, fork seals, steering head bearings (typical for any motorcycle of this age and mileage). |
| Potential Minor Issues: | Occasional FI warning light (often due to sensor issues), starter clutch wear, electrical connector corrosion if exposed to harsh elements. Manual provides troubleshooting for these. |
| Vehicle History | |
| Brand Heritage | |
| Kawasaki Legacy: | Kawasaki Heavy Industries Motorcycle & Engine Company has a long history of producing reliable and performance-oriented motorcycles across various categories since the 1960s. |
| Model Evolution | |
| Vn Series: | The VN (Vulkan) series represents Kawasaki's long-standing cruiser line, evolving through various displacements and styles. The 1700 platform is a modern iteration designed for comfort and touring capabilities. |
| Vn1700 Platform: | Introduced in the late 2000s, the VN1700 series (including Classic, Classic Tourer, Voyager, and Nomad variants) built upon previous Kawasaki V-twin cruiser designs, offering increased displacement, fuel injection, and advanced features. |
| Production | |
| Manufacturing Location: | Typically manufactured in Japan, though assembly may occur in other regions depending on market. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Reviews: | While specific awards may not be readily available, the VN 1700 Classic Tourer generally received positive reviews for its comfortable ride, powerful engine, and touring amenities, making it a strong contender in the mid-to-large displacement cruiser segment. |