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Kia Borrego 2009 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Borrego Model Years Covered: 2009, 2010 Market Segment: Mid-size SUV Chassis Code: HM 👋 Introduction Market Position Positioning: The Kia Borrego was positioned...
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Kia Borrego 2009 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Borrego
Model Years Covered:
2009, 2010
Market Segment:
Mid-size SUV
Chassis Code:
HM
👋 Introduction
Market Position
Positioning:
The Kia Borrego was positioned as a rugged, body-on-frame SUV aimed at competing with established players in the mid-size SUV segment, offering significant towing capacity and optional V8 power.
Competitive Analysis
Key Competitors:
Chevrolet Trailblazer/Envo, Ford Explorer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder, Dodge Durango
Key Features
Highlight Features:
Body-on-frame construction, powerful engine options (V6 and V8), available AWD, good towing capability, spacious interior, optional third-row seating (though less common).
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Maintenance:
General Maintenance, Periodic Lubrication
Troubleshooting:
Comprehensive Troubleshooting
Engine Repair:
Engine Service/Repair (all styles covered)
Transmission Repair:
Transmission Service/Repair
Chassis Systems:
Brake System, Suspension, Steering, Axle, Differential/Drive
Electrical Systems:
Electrical System, Wiring Diagram, Engine Control System
Body And Interior:
Chassis/Body, Restraint System, Interior
Climate Control:
Heater/Air Conditioner
Fuel And Emissions:
Fuel Injection, Fuel System, Emission System
Cooling System:
Cooling System
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Complete Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Digital Features:
Searchable text, Printable pages
Compatibility
Operating Systems:
All Versions of Windows and Mac
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free online)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Fuel System, Cooling System, Emission System, Engine Control System
Chassis:
Brake System, Suspension System, Steering System, Axle Assemblies, Differential Assemblies, Drivetrain Components
Electrical And Electronics:
Complete Electrical System, Wiring Diagrams, Powertrain Control Modules, Body Control Modules, Lighting Systems, Audio Systems
Body And Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Restraint System (Airbags, Seatbelts)
Comfort And Convenience:
HVAC System (Heating, Ventilation, Air Conditioning), Power Accessories, Keyless Entry Systems
Procedures Included
Routine Maintenance:
Oil and Filter Changes, Fluid Level Checks and Top-offs, Tire Rotation and Pressure Adjustments, Belt and Hose Inspections, Spark Plug Replacement, Air Filter Replacement
Troubleshooting:
Diagnostic Procedures, Symptom-based Diagnosis, Fault Code Interpretation, Component Testing
Engine Repair:
Engine Disassembly and Reassembly, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Timing Belt/Chain Replacement, Component Replacement (Alternator, Starter, Water Pump, Fuel Injectors)
Transmission Repair:
Transmission Fluid and Filter Service, Transmission Disassembly and Reassembly, Clutch Service (if applicable to manual variants), Torque Converter Service, Transmission Control Module Diagnostics
Brake Service:
Brake Pad and Rotor Replacement, Brake Caliper Service, Brake Fluid Flush and Bleed, Parking Brake Adjustment, ABS System Diagnostics
Suspension And Steering Repair:
Strut and Shock Absorber Replacement, Control Arm and Ball Joint Service, Tie Rod End Replacement, Power Steering Pump and Rack and Pinion Service, Wheel Alignment Procedures
Electrical Diagnostics:
Circuit Testing, Component Testing (Sensors, Actuators), Wiring Harness Repair, Fuse and Relay Identification and Testing, Battery and Charging System Service
Bodywork And Trim:
Panel Replacement, Trim Piece Installation and Removal, Door Mechanism Repair, Glass Replacement
HVAC Service:
Refrigerant Charging, Component Replacement (Compressor, Condenser, Evaporator), Blower Motor Service, Cabin Air Filter Replacement
Technical Depth
Depth:
Detailed step-by-step instructions with hundreds of photos and illustrations for each service and repair procedure, suitable for both DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Quality:
High-resolution, suitable for printing
Print Quality
Printability:
Fully printable (individual pages or entire manual)
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Emulation:
N/A (Digital PDF format), can be printed on any paper type.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.8L Lambda V6
Engine Option 1 Displacement:
3778 cc
Engine Option 1 Horsepower:
276 hp @ 6000 rpm
Engine Option 1 Torque:
392 Nm (289 lb-ft) @ 4500 rpm
Engine Option 2:
4.6L Tau V8
Engine Option 2 Displacement:
4627 cc
Engine Option 2 Horsepower:
337 hp @ 6000 rpm
Engine Option 2 Torque:
436 Nm (321 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Performance
Emissions Compliance:
Meets Tier 2 Bin 5 emissions standards
🔧 Transmission
Standard
Transmission Type V6:
6-speed Automatic
Optional
Transmission Type V8:
6-speed Automatic
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), All-Wheel Drive (AWD)
Transfer Case AWD:
Electronically controlled full-time AWD system (often with a lock mode)
📐 Dimensions
Exterior
Length:
4875 mm (191.9 in)
Width:
1915 mm (75.4 in)
Height:
1765 mm (69.5 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight V6 Rwd:
Approx. 2040 kg (4500 lbs)
Curb Weight V8 AWD:
Approx. 2180 kg (4800 lbs)
Cargo
Cargo Volume Behind 3Rd Row:
Not Applicable (Typically 5-seater or optional 7-seater without a dedicated cargo space behind the 3rd row due to its layout)
Cargo Volume Behind 2Nd Row:
Approx. 1257 liters (44.4 cu ft)
Towing
Max Towing Capacity:
Up to 5000 lbs (2268 kg) when properly equipped
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
★★★★☆ (4 Stars)
NHTSA Frontal Crash Passenger:
★★★★☆ (4 Stars)
NHTSA Side Crash Front Driver:
★★★★★ (5 Stars)
NHTSA Side Crash Front Passenger:
★★★★★ (5 Stars)
NHTSA Side Crash Rear Driver:
★★★★★ (5 Stars)
NHTSA Side Crash Rear Passenger:
★★★★★ (5 Stars)
NHTSA Rollover Resistance:
★★★★☆ (4 Stars)
Active Features
Electronic Stability Control:
Standard (ESC)
Traction Control:
Standard (TCS)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Front, Side Curtain (all rows), Seat-mounted Side airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM/CD/MP3 audio system with SiriusXM satellite radio capability, USB/auxiliary input jacks.
Navigation:
Optional touchscreen navigation system.
Driver Assistance
Parking Sensors:
Optional rear parking assist sensors.
Backup Camera:
Optional rearview camera integrated with navigation screen.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Air Filter Replacement:
Every 24,000 miles (38,000 km) or 24 months. Inspect more frequently under dusty conditions.
Cabin Air Filter:
Every 12,000 miles (19,000 km) or 12 months. Inspect more frequently.
Spark Plug Replacement V6:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.
Spark Plug Replacement V8:
Approx. 100,000 miles (160,000 km) with iridium-tipped plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months for regular use; more frequent for severe use (towing, stop-and-go). Consult manual for specific transmission fluid type (e.g., SPIII or equivalent).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 synthetic or semi-synthetic engine oil (API SM or higher).
Engine Oil Capacity V6:
Approx. 5.7 quarts (5.4 liters)
Engine Oil Capacity V8:
Approx. 6.9 quarts (6.5 liters)
Coolant Type:
Ethylene glycol-based coolant, long-life type (e.g., G05 or equivalent specification, typically pink or red).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Refer to manual for specific type, typically an ATF-compatible fluid.
Known Issues
Common Complaints:
Some owners have reported issues with the HVAC system (e.g., blower motor failures), minor electrical gremlins, and potential for premature wear on certain suspension components due to the vehicle's weight and design. The V8 engine can also be thirsty. The fuel door actuator sometimes fails.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean automaker, has a history of producing practical and value-oriented vehicles, with a growing focus on design and performance in recent decades.
Model Evolution
Borrego Launch:
The Borrego was introduced for the 2009 model year as Kia's first body-on-frame SUV, designed to compete in a segment often dominated by American and Japanese manufacturers.
Short Production Run:
The Borrego had a relatively short production run, being discontinued after the 2010 model year in North America due to declining sales in the SUV market and Kia's shift towards unibody crossovers.
Production
Manufacturing Location:
Hwasung, South Korea
🏆 Awards & Recognition
Recognitions
Initial Reception:
While not a major award winner, the Borrego was generally praised for its V8 engine power, towing capacity, and value proposition within the body-on-frame SUV segment upon its release.
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