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Kia Borrego Complete Workshop Service Repair Manual 2009 2010

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🏷️ Basic Information Identification Make: Kia Model: Borrego Model Years Covered: 2009, 2010 Generation Platform: KM Codes Chassis Code: JK 👋 Introduction Market Position Segment: Mid-size SUV (Body-on-frame) Competitive Analysis...
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Kia Borrego Complete Workshop Service Repair Manual 2009 2010
🏷️ Basic Information
Identification
Make:
Kia
Model:
Borrego
Model Years Covered:
2009, 2010
Generation
Platform:
KM
Codes
Chassis Code:
JK
👋 Introduction
Market Position
Segment:
Mid-size SUV (Body-on-frame)
Competitive Analysis
Key Competitors:
Jeep Grand Cherokee, Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet TrailBlazer
Key Features
Body On Frame Construction:
Provides robust construction for off-road capability and towing.
Engine Options:
Available with powerful V6 and V8 engines offering strong performance.
Available AWD:
Intelligent All-Wheel Drive system for enhanced traction and stability.
📋 Manual Details
Coverage Areas
All Models Trims Engines:
True
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified but implies full workshop coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission (Automatic)
Chassis:
Suspension (Front & Rear), Steering, Brakes, Driveline (AWD)
Electrical:
Body Electrical, Lighting, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment
Body:
Exterior Panels, Interior Trim, HVAC (Heating, Ventilation, Air Conditioning), Safety Systems (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Component Removal & Installation, System Troubleshooting, Diagnostics, Overhauls
Diagnostics:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Wiring Diagrams
Suspension Repair:
Front and rear suspension component replacement (shocks, struts, ball joints, bushings, control arms).
Brake System Overhaul:
Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component diagnostics.
Electrical Troubleshooting:
Comprehensive wiring diagrams, circuit descriptions, and diagnostic procedures for all major electrical systems.
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, component replacement, and reassembly for both V6 and V8 engines.
HVAC System Repair:
Refrigerant system servicing, blower motor replacement, evaporator and condenser servicing, heater core replacement.
Wheel Alignment:
Specifications and procedures for wheel alignment adjustments.
Driveline Service:
Service and repair of front and rear differentials, transfer case, and driveshafts.
Technical Depth
Depth:
Complete Workshop Level (A-Z procedures, detailed diagrams, specifications)
📊 Manual Specifications
File Format
Required Software:
Adobe Reader (Free)
Print Quality
Printability:
Printable (Individual pages, chapters, or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download - Compatible with PC, MAC, Tablets, Smartphones)
⚙️ Engine Specifications
Primary Engine
3.8L V6 Lambda:
Engine Code: G6CU. Naturally Aspirated, SOHC, 24 Valves. Power: 276 hp @ 6000 rpm. Torque: 267 lb-ft @ 4500 rpm. Bore x Stroke: 96.0 mm x 87.0 mm. Compression Ratio: 10.0:1.
Optional Engine
4.6L V8 Tau:
Engine Code: H8CU. Naturally Aspirated, DOHC, 32 Valves. Power: 337 hp @ 6000 rpm. Torque: 325 lb-ft @ 3500 rpm. Bore x Stroke: 93.0 mm x 82.7 mm. Compression Ratio: 10.4:1.
Performance
Fuel Type:
Regular Unleaded Gasoline
Fuel System
Injection Type:
Electronic Fuel Injection (MPI)
Cooling System
Coolant Capacity:
Approximately 9.0 Liters (V6) / 10.0 Liters (V8)
🔧 Transmission
Standard
Type:
6-speed Automatic Transmission (H-Matic)
Optional
Type:
N/A (Only automatic offered)
Features
Gear Ratios:
Manual provides detailed gear ratios for all forward gears and reverse.
Fluid Specifications
Transmission Fluid Type:
Kia/Hyundai Genuine ATF SP-IV or equivalent (Refer to manual for specific part number)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.6 Liters (Dry Fill) / 5.5 Liters (Drain & Refill)
📐 Dimensions
Exterior
Length:
4880 mm (192.1 in)
Width:
1995 mm (78.5 in)
Height:
1805 mm (71.1 in)
Wheelbase:
2895 mm (114.0 in)
Weights
Curb Weight:
Approximately 2000-2200 kg (4400-4850 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approximately 2810 kg (6200 lbs)
Towing Capacity:
Up to 5,000 lbs (2,268 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (Driver & Passenger)
NHTSA Side Impact Rating:
5-Star (Front & Rear Passenger)
Active Features
Electronic Stability Control:
Standard on all models.
Traction Control System:
Standard on all models.
Anti Lock Braking System ABS:
Standard, typically with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).
Passive Features
Airbags:
Front (Driver & Passenger), Side-Curtain (Roll-sensing), Front-Seat Mounted Side Airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Available with AM/FM/CD/MP3 player, SiriusXM Satellite Radio, auxiliary input jack, and optional premium audio systems (e.g., Infinity).
Navigation:
Optional navigation system available with touchscreen interface.
Driver Assistance
Rear Parking Sensors:
Optional feature for aiding in parking maneuvers.
Backup Camera:
Optional feature integrated with the navigation or rearview mirror display.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. (Refer to manual for severe driving conditions).
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 1 year.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for V6 (Iridium plugs), V8 may vary (refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 API SM/SN, ILSAC GF-4/GF-5 (Refer to manual for exact specification and Kia approval).
Engine Oil Capacity:
Approximately 4.5 Liters (V6) / 5.4 Liters (V8)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, typically ethylene glycol based. Kia/Hyundai Green Long Life Coolant (Part No. 00232-19013) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific requirement)
Known Issues
Transfer Case Noise:
Some models may experience noise from the transfer case, often related to lubrication or internal wear. Manual covers inspection and repair procedures.
Oil Pan Leaks:
Potential for oil pan gasket leaks. Manual details removal and replacement.
Heater Control Valve Failure:
Instances of failure in the heater control valve affecting HVAC performance. Manual provides diagnostic and replacement steps.
📚 Vehicle History
Brand Heritage
Korea Debut:
The Borrego (Mohave in some markets) marked Kia's entry into the body-on-frame SUV segment, aiming for a more robust and capable offering.
Model Evolution
First Generation:
This manual covers the initial production years of the first generation of the Kia Borrego.
Production
Manufacturing Plant:
Hwaseong, South Korea
Production Years:
2008-2011 (North America)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star safety ratings from NHTSA for frontal and side impact collisions.
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