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Kia Borrego 2009-2010 Workshop Service Repair Manual

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The Kia Borrego is a body-on-frame mid-size SUV produced for the 2009 and 2010 model years. Built on the HM platform, it offered a rugged, traditional SUV experience with a...
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Kia Borrego 2009-2010 Workshop Service Repair Manual
The Kia Borrego is a body-on-frame mid-size SUV produced for the 2009 and 2010 model years. Built on the HM platform, it offered a rugged, traditional SUV experience with a focus on off-road capability and towing capacity, positioning itself as an affordable alternative to competitors like the Toyota 4Runner and Ford Explorer. The Borrego was available with powerful engine options, including a 3.8-liter V6 producing 276 horsepower and an optional 4.6-liter V8 delivering 337 horsepower, both paired with a 6-speed automatic transmission. It featured available All-Wheel Drive with Terra-Mode, a robust exterior design, and a suite of standard safety features such as Electronic Stability Control, Traction Control, and multiple airbags. This workshop service repair manual provides comprehensive guidance for the Kia Borrego, covering all trims for the 2009 and 2010 model years. It details essential maintenance procedures, including oil changes, filter replacements, and fluid specifications for both the V6 and V8 engines. The manual also includes in-depth troubleshooting guides, diagnostic information for common issues like ABS/ESC sensor problems, and step-by-step repair procedures for all major vehicle systems, including powertrain, chassis, body, and electrical components. Technicians and owners will find extensive electrical wiring schematics, technical specifications, and component removal/installation instructions to effectively maintain and repair the vehicle.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Borrego
Year:
2009-2010
Codes
Platform Code:
HM (body-on-frame SUV platform shared with Hyundai Terracan)
👋 Introduction
Market Position
Vehicle Segment:
Body-on-frame Mid-size SUV
Competitive Analysis
Competitors 2009 2010:
Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet Trailblazer
Key Features
Body Style:
Rugged, traditional SUV with body-on-frame construction, emphasizing off-road capability and towing capacity
Value Proposition:
Affordable alternative in the mid-size SUV segment, offering strong V6/V8 engine options and available AWD/4WD
📋 Manual Details
Coverage Areas
Covered Model Years:
2009, 2010
Covered Trims:
All trims (LX, EX, Limited)
Page Count
Estimated Pages:
Extensive (typically 2000+ pages for a complete factory service manual, specific count not provided)
Manual Type
Type:
Workshop Service Repair Manual (Factory Service Manual equivalent)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle
Chassis:
Suspension System, Steering System, Brake System
Body And Electrical:
Body Interior and Exterior, Body Electrical System, Restraint System (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair:
Step-by-step repair procedures for all major systems, component removal and installation, rebuilding procedures
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle circuits
Technical Depth
Depth:
Complete, covering from basic maintenance to complex component overhauls and diagnostics, suitable for DIY and professional mechanics
📊 Manual Specifications
File Format
Print Quality:
Fully Printable (high resolution for clear diagrams and text)
Searchability:
Likely text-searchable within PDF, enabling quick information retrieval
Zoom Capability:
Yes, allows for detailed viewing of illustrations and diagrams
Binding Type
Delivery Method:
Instant Download
Required Software:
Adobe PDF Reader, WinZip (or similar unzipping utility)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code 3.8L:
G6CU (Lambda II V6)
Engine Displacement 3.8L:
3.8 Liters (3778 cc)
Engine Configuration 3.8L:
Naturally Aspirated V6
Horsepower 3.8L:
276 hp @ 6000 rpm
Torque 3.8L:
267 lb-ft @ 4500 rpm
Optional Engine
Engine Code 4.6L:
F-series Tau V8
Engine Displacement 4.6L:
4.6 Liters (4627 cc)
Engine Configuration 4.6L:
Naturally Aspirated V8
Horsepower 4.6L:
337 hp @ 6000 rpm
Torque 4.6L:
325 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type V6:
6-speed Automatic (Sportmatic)
Optional
Transmission Type V8:
6-speed Automatic (Sportmatic)
Features
Drive Type:
Available RWD (Rear-Wheel Drive) and AWD (All-Wheel Drive with Terra-Mode)
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
75.4 inches (1915 mm)
Height:
71.3 inches (1811 mm)
Wheelbase:
114.2 inches (2900 mm)
Weights
Curb Weight V6:
4,448 - 4,708 lbs (2017 - 2135 kg)
Curb Weight V8:
4,601 - 4,847 lbs (2087 - 2200 kg)
Towing Capacity:
Up to 5,000 lbs (2268 kg)
🛡️ Safety Features
Ratings
NHTSA Front Rollover:
4-star (2009)
Active Features
Traction Control:
Standard Electronic Stability Control (ESC) and Traction Control System (TCS)
Brake Assist:
Standard Electronic Brake-force Distribution (EBD) and Brake Assist System (BAS)
Passive Features
Airbags:
Standard front, front side, and side curtain airbags
Seat Belts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, SiriusXM satellite radio, MP3-compatible CD/DVD player.
Navigation:
Optional factory navigation system.
Driver Assistance
Parking Sensors:
Available rear parking assist sensors.
Camera:
Optional rearview camera integrated into navigation display.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months (whichever comes first), using synthetic or synthetic blend oil.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement V6:
Platinum-tipped plugs, typically replaced around 60,000 miles.
Transmission Fluid Change:
Every 60,000 miles or 48 months for normal driving, sooner for severe service (towing, off-roading).
Fluid Specifications
Engine Oil Type V6:
SAE 5W-20 (API SM or higher certified)
Engine Oil Capacity V6:
Approx. 6.9 US quarts (6.5 Liters) with filter change
Engine Oil Type V8:
SAE 0W-20 (API SM or higher certified)
Engine Oil Capacity V8:
Approx. 6.7 US quarts (6.3 Liters) with filter change
Transmission Fluid Type:
Kia Genuine ATF SP-IV or equivalent Dexron VI
Known Issues
Common Problem 1:
Minor oil leaks from valve cover gaskets or oil pan gaskets.
Common Problem 2:
Occasional issues with ABS/ESC sensors or modules.
Common Problem 3:
Rattles or noises from exhaust heat shields.
📚 Vehicle History
Brand Heritage
Brand Positioning:
Kia, as part of the Hyundai Motor Group, has established itself as a value-oriented manufacturer offering a wide range of vehicles.
Model Evolution
Introduction Year:
2009
Design Basis:
Designed by Kia's European design studio, it features a more aggressive and angular aesthetic compared to many unibody SUVs.
Production
Manufacturing Location:
Hwasung, South Korea
Production Period:
2009-2010 (discontinued due to slow sales and market shift)
🏆 Awards & Recognition
Recognitions
Award Type:
None widely documented specific to the Borrego model, often received mixed reviews due to market positioning and fuel economy.
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