Vehicle Category:
ATV (All-Terrain Vehicle)
Target User:
Powersports enthusiasts, farmers, hunters, recreational riders, and professional mechanics.
Key Competitors:
Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Kodiak/Grizzly.
Manual Advantage:
Provides detailed, factory-level repair information essential for maintaining and repairing the LT-A500XP KingQuad, enabling DIY servicing and reducing reliance on expensive dealership repairs.
Vehicle Selling Points:
The KingQuad is known for its robust build, powerful engine, independent rear suspension, and excellent off-road capability.
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, and repair of the engine and its components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.).
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, carburetor (if applicable), fuel lines, and emissions control systems.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant specifications.
Ignition System:
Spark plugs, ignition coils, CDI unit, and ignition timing.
Lubrication System:
Oil pump, oil filter, oil passages, and oil specifications.
Transmission Drive:
Clutch, transmission gears, drive shafts, differentials (front and rear), CV joints, and all associated components.
Braking System:
Hydraulic brake system, brake calipers, brake pads, brake discs, brake lines, master cylinder, parking brake, and bleeding procedures.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, and steering knuckles.
Steering System:
Handlebars, steering shaft, tie rods, ball joints, and steering mechanism.
Electrical System:
Battery, charging system (alternator/stator), starting system (starter motor, solenoid), lighting (headlights, taillights, indicators), wiring harnesses, fuses, relays, and electrical component testing.
Body Chassis:
Frame, body panels, fenders, seats, racks, and all exterior trim.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon issues across all systems.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication/adjustment, tire pressure checks, battery maintenance, and general inspection.
Disassembly Assembly:
Detailed, step-by-step instructions for removing and reinstalling all major components and sub-assemblies.
Engine Rebuild:
Complete procedures for engine teardown, part inspection, measurement, and reassembly, including torque specifications and clearances.
Transmission Repair:
Clutch service, gear inspection, bearing replacement, and seals replacement.
Brake Service:
Pad replacement, caliper service, bleeding procedures, and line replacement.
Suspension Steering Overhaul:
Replacement of bushings, ball joints, tie rod ends, and shock absorber servicing.
Electrical Diagnostics:
Wiring diagrams, troubleshooting electrical faults, testing components, and battery/charging system diagnosis.
Bodywork Repair:
Removal and installation of body panels, fenders, and minor frame straightening (if applicable).
Depth Level:
Comprehensive Workshop Manual, covering all aspects from basic maintenance to complete engine and transmission overhauls and advanced diagnostics.
Detail Level:
Includes exploded views, detailed diagrams, step-by-step instructions, and specific torque specifications for all repair procedures.
Engine Type:
4-stroke, SOHC, V-twin, liquid-cooled
Bore X Stroke:
Approx. 72.0 mm x 60.0 mm (typical for this displacement and configuration, specific values in manual)
Compression Ratio:
Typically around 9.3:1 or similar for this engine type (specific value in manual)
Horsepower:
Approx. 32-34 HP (specific figures may vary slightly and will be detailed in the manual)
Torque:
Approx. 28-30 lb-ft (specific figures may vary slightly and will be detailed in the manual)
Fuel Delivery:
Electronic Fuel Injection (EFI) - specific injector type and system details in manual.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Fuel Tank Capacity:
Approx. 5.7 gallons (17.5 Liters) - specific value in manual.
Engine Oil Change Interval:
Typically every 1000 km or 6 months (refer to manual for exact intervals and conditions).
Spark Plug Replacement Interval:
Refer to manual for specific mileage or time intervals.
Air Filter Cleaning Inspection:
Frequent inspection and cleaning recommended, especially in dusty conditions. Replacement intervals specified in manual.
Engine Oil Type:
Suzuki recommends specific grades of API SG or higher, SAE 10W-40 or 20W-50 (check manual for precise viscosity and API classification).
Engine Oil Capacity:
Approx. 3.2 US quarts (3.0 Liters) with filter change (refer to manual for exact capacity).
Cooling System Coolant:
Suzuki Super Long Life Coolant or a quality ethylene glycol-based coolant with distilled water in a 50/50 mix (refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific recommendation).
Common Wear Items:
Brake pads, tires, suspension bushings, CV joint boots, and drive belts (CVT).
Potential Engine Concerns:
Overheating if cooling system is neglected, oil consumption if not maintained, potential wear on camshaft followers over high mileage.
Electrical System Concerns:
Corrosion on battery terminals or connectors, failure of stator or rectifier/regulator over time due to heat and vibration.
