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Yamaha 700 GRIZZLY Digital Workshop Repair Manual 2009-2010

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Designation: YFM700 Product Type: Digital Workshop Repair Manual Codes Manual Code Hint: Likely contains Yamaha's internal service manual codes for...
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类型: Atv
厂商:
斯库: 29749
Yamaha 700 GRIZZLY Digital Workshop Repair Manual 2009-2010
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Designation:
YFM700
Product Type:
Digital Workshop Repair Manual
Codes
Manual Code Hint:
Likely contains Yamaha's internal service manual codes for these years
👋 Introduction
Market Position
Vehicle Segment:
High-performance, utility-focused ATV (All-Terrain Vehicle)
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders requiring robust and capable machinery
Competitive Analysis
Key Competitors:
Polaris Sportsman 700/800, Can-Am Outlander 800, Honda Foreman 500/Rancher 420 (though Grizzly 700 is in a higher displacement class)
Key Features
Engine Type:
5-valve, DOHC, liquid-cooled, 4-stroke
Drivetrain System:
Yamaha's Ultramatic® automatic transmission with On-Command® 2WD/4WD and locking front differential
Suspension:
Independent front and rear suspension for superior comfort and control
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform detailed maintenance and repairs, saving on labor costs and ensuring optimal vehicle performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Years:
2009, 2010
Model Variants Covered:
All Yamaha Grizzly 700 (YFM700) variants for the specified years
Page Count
Estimated Page Count:
Extensive, likely over 500 pages, typical for a comprehensive workshop manual
Manual Type
Manual Type:
Workshop Repair Manual
Manual Purpose:
Repair, maintenance, rebuilding, refurbishment, restoration
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair procedures; cylinder head, valves, pistons, crankshaft, connecting rods, lubrication system, cooling system
Fuel System:
Fuel injection system (EFI) diagnostics, components, injectors, fuel pump, throttle body, fuel filter replacement
Drivetrain:
Ultramatic® automatic transmission, clutch, drive shafts, CV joints, differential systems (front and rear), AWD engagement system
Electrical System:
Stator, ignition system, charging system, battery, starter motor, lighting, accessories, wiring diagrams, troubleshooting
Suspension And Steering:
Front and rear suspension components, shocks, springs, control arms, steering linkage, tie rods, wheel alignment procedures
Braking System:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake fluid replacement, bleeding procedures, parking brake
Frame And Bodywork:
Chassis inspection, frame repairs, body panel removal and installation, fenders, racks, seat, controls
Cooling System:
Radiator, fan, coolant, thermostat, hoses, water pump
Exhaust System:
Muffler, exhaust pipe, heat shields
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable via diagnostic tools)
Component Rebuilds:
Detailed instructions for rebuilding major components like the engine, transmission, and differentials
Electrical Troubleshooting:
Step-by-step fault finding for electrical issues, including use of multimeter and reading wiring diagrams
Torque Specifications:
Comprehensive list of all critical torque values for fasteners throughout the vehicle
Special Tools:
Identification and usage of any specialized tools required for specific repairs
Technical Depth
Depth Of Information:
Highly detailed, covering everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics
Diagnostic Capability:
Enables advanced troubleshooting and diagnosis of mechanical and electrical faults
Rebuild Instructions:
Provides explicit instructions for component disassembly, cleaning, inspection, measurement, and reassembly
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically fully searchable text, allowing quick access to specific topics
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
686cc
Engine Type:
Liquid-cooled, DOHC, 5-valve, 4-stroke, single cylinder
Bore X Stroke:
102 mm x 84 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 45-50 HP (Actual figures vary slightly by source and tuning, detailed specs in manual)
Torque Estimate:
Approx. 43-47 lb-ft (Actual figures vary slightly by source and tuning, detailed specs in manual)
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI) with 44mm throttle body
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Ignition
Ignition System:
TC (Digital CDI) with electric spark advance
Lubrication
Oil Type:
Yamalube 4 (or equivalent) 10W-40 motorcycle oil (refer to manual for exact specifications and capacities)
🔧 Transmission
Standard
Transmission Type:
Ultramatic® V-belt automatic with engine braking
Drive Selection:
On-Command® pushbutton, 2WD/4WD with locking front differential
Features
Clutch Type:
Wet centrifugal clutch
Final Drive:
Shaft drive
Differential Ratio:
Refer to manual for specific ratios of front and rear differentials
📐 Dimensions
Exterior
Overall Length:
83.7 inches (2125 mm)
Overall Width:
45.3 inches (1150 mm)
Overall Height:
49.2 inches (1250 mm)
Wheelbase:
50.4 inches (1280 mm)
Ground Clearance:
11.1 inches (283 mm)
Weights
Dry Weight:
Approx. 600 lbs (272 kg)
Curb Weight:
Approx. 621 lbs (282 kg) with all necessary fluids
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1322 lbs (600 kg)
Gcvwr:
Not typically specified for ATVs, but covered by towing capacity
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards (refer to manual for specific compliance)
Active Features
Braking System Design:
Hydraulic disc brakes front and rear, sealed wet-type brake in rear final drive housing
Engine Braking:
Integrated engine braking via Ultramatic® transmission
Passive Features
Lighting:
Dual 30W krypton headlights, 8.3W LED taillight
Ergonomics:
Designed for rider comfort and control during varied terrain operation
💡 Technology Features
Infotainment
Infotainment Features:
None typically present on utility ATVs of this era; focus is on performance and functionality.
Driver Assistance
Driver Assistance Systems:
Engine braking, selectable 2WD/4WD with locking differential provide enhanced control and stability.
Connectivity
Connectivity Features:
No electronic connectivity features (Bluetooth, GPS) are standard.
Lighting Technology
Headlight Type:
Dual Krypton bulbs (30W each) providing ample illumination
Drivetrain Technology
Transmission Innovation:
Yamaha's Ultramatic® system is renowned for its smooth power delivery, responsive feel, and superior engine braking.
🔧 Maintenance
Service Intervals
Initial Break In Service:
Typically at 10 hours or 100 miles (detailed in manual)
Engine Oil Change:
Every 100 hours or 1000 miles, or every 6 months (whichever comes first, refer to manual for specific conditions)
Air Filter Cleaning:
Every 20 hours or 200 miles, or more frequently in dusty conditions
Spark Plug Replacement:
Inspect at 100 hours, replace as needed or at recommended intervals (refer to manual)
Fluid Specifications
Engine Oil Capacity:
Refer to manual (typically around 2.2 liters with filter change)
Coolant Type:
Yamaha-specified Antifreeze/Coolant (50/50 mix of ethylene glycol-based coolant and distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific caliper/master cylinder requirements)
Differential Oil Type:
Yamalube Gear Oil 80W-90 (refer to manual for specific front/rear capacities)
Known Issues
Common Wear Items:
Drive belts, CV boots, wheel bearings, brake pads, suspension bushings due to heavy use and off-road conditions
Potential Efi Concerns:
Occasionally, early EFI systems can be sensitive to fuel quality or require throttle body cleaning/adjustment. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Yamaha Motor Company, Japan
Yamaha Atv Legacy:
Yamaha has a long history of producing reliable and innovative ATVs, pioneers in the industry.
Model Evolution
Grizzly 700 Introduction:
The Grizzly 700, introduced in 2008, represented a significant leap in ATV technology with its fuel-injected engine and advanced Ultramatic® transmission.
Updates 2009 2010:
The 2009-2010 models refined the platform, often including minor updates to styling, ergonomics, and potentially ECU mapping based on user feedback and testing.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha
🏆 Awards & Recognition
Recognitions
Industry Accolades General:
The Grizzly line has consistently received positive reviews for its power, durability, and off-road capability from ATV publications and enthusiasts.
Ratings
Performance Ratings:
Highly rated for its torque, suspension travel, and ability to tackle challenging terrain.
Certifications
Emission Standards:
Meets applicable EPA emission standards for its model year (details in manual).
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