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2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual

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The Grizzly, available for the 2009 and 2010 model years, represents a robust and capable high-performance All-Terrain Vehicle (ATV). Offered in 550 FI and 700 FI engine variants, this model...
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类型: Atv
厂商:
斯库: 49803
2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual
The Grizzly, available for the 2009 and 2010 model years, represents a robust and capable high-performance All-Terrain Vehicle (ATV). Offered in 550 FI and 700 FI engine variants, this model is engineered for demanding off-road conditions, boasting features such as Fuel Injection (FI), Independent Front and Rear Suspension (IRS), and the On-Command 4WD system. Known for its ruggedness and reliability, the Grizzly line has earned a reputation for class-leading performance and durability, making it a standout choice in the competitive ATV market. This comprehensive Repair Service Manual provides complete service and repair information for the Grizzly. It is designed to assist professional mechanics and technicians by detailing essential maintenance procedures, troubleshooting guidance, technical specifications, and safety protocols. Coverage includes all major systems such as the engine, cooling system, fuel system, drivetrain, and electrical system, along with detailed diagrams and diagnostic procedures, enabling efficient and accurate upkeep and repair.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly
Year:
2009, 2010
Engine Variants:
550 FI, 700 FI
Chassis Codes:
YFM5FGY, YFM5FGPY, YFM7FGY, YFM7FGPY
Codes
Manual Product Code:
Not specified in provided text
👋 Introduction
Market Position
Market Segment:
High-performance All-Terrain Vehicles (ATVs)
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force, Arctic Cat Thundercat
Key Features
Vehicle Key Features:
Fuel Injection (FI), Independent Front and Rear Suspension (IRS), On-Command 4WD system
Manual Value Proposition
Value Proposition:
Provides professional-level repair and diagnostic information for DIY or professional use, saving time and money on maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair information
Target Audience:
Professional mechanics and technicians
Page Count
Page Count:
447
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
• General Information
• Specifications
• Periodic Checks and Adjustments
• Chassis
• Engine
• Cooling System
• Fuel System
• Drive Train
• Electrical System
• Troubleshooting
• Wiring Diagrams
Procedures Included
Procedures:
• Complete teardown and rebuild
• Maintenance
• Troubleshooting
• Diagnostic procedures
Technical Depth
Depth:
Comprehensive, from basic checks to full rebuilds and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
20 MB
Print Quality
Print Quality:
High quality
Binding Type
Binding Type:
Digital download (PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Features
Navigation:
Clickable chapters
Restrictions:
No restrictions on printing or saving/burning to disc
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Single-cylinder
Engine Displacement 550:
530cc (approximate)
Engine Displacement 700:
686cc (approximate)
Performance
Horsepower 700:
Approximately 45-50 HP (est.)
Torque 700:
Approximately 42-45 lb-ft (est.)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-cooled
Engine Oil
Recommended Oil Viscosity:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to manual for specific conditions)
Oil Capacity 550:
Approximately 2.20 L (2.32 US qt)
Oil Capacity 700:
Approximately 2.30 L (2.43 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic®)
Transmission Features:
Continuously Variable Transmission (CVT), Engine Braking System (EBS)
Drive Modes:
2WD/4WD with differential lock (On-Command®)
Fluid Requirements
Transmission Fluid Type:
Yamaha Genuine Oil "Gear Oil" or equivalent SAE 80 API GL-4 (refer to manual for specific part numbers)
Transmission Fluid
Transmission Fluid Capacity:
Approximately 0.70 L (0.74 US qt)
📐 Dimensions
Exterior
Overall Length Approx:
2,190 mm (86.2 in)
Overall Width Approx:
1,160 mm (45.7 in)
Overall Height Approx:
1,240 mm (48.8 in)
Weights
Curb Weight 550 Approx:
296 kg (653 lbs)
Curb Weight 700 Approx:
307 kg (677 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
Designed for off-road use only. Follow all safety warnings and operational guidelines.
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Parking Brake:
Wet-type rear brake
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic ATV design).
Driver Assistance
Driver Assistance Features:
Yamaha Ultramatic® CVT with Engine Braking System (EBS) for controlled downhill descents.
Connectivity
Connectivity Features:
Not applicable (basic ATV design).
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ignition control, managed by an ECU.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for detailed schedule).
Engine Oil Change Interval:
Every 5000 km (3000 miles) or 6 months (refer to manual for specific conditions).
Air Filter Cleaning Interval:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Fluid Specifications
Coolant Type:
High-quality, permanent type antifreeze coolant (ethylene glycol based) with Suzuki Super Long Life Coolant, or equivalent, mixed 50:50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings (typical for this class of vehicle and usage).
Efi System Notes:
EFI system can be sensitive to fuel quality and water ingress. Periodic checks of sensors and connectors are advised.
Technical Specifications
Spark Plug Gap 550:
0.9 - 1.0 mm (0.035 - 0.039 in)
Spark Plug Gap 700:
0.9 - 1.0 mm (0.035 - 0.039 in)
Tire Pressure Front:
20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual
Tire Pressure Rear:
20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company, known for innovation, performance, and reliability in powersports vehicles.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for ruggedness and capability in the ATV market.
Production
Production Location:
Primarily manufactured in Japan and/or USA (refer to VIN plate)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly series is consistently recognized for its class-leading performance, durability, and rider comfort in off-road publications and user reviews.
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