🏷️ Basic Information

Make:

Yamaha

Model:

YFM550 Grizzly, YFM700 Grizzly

Model Variant:

550cc and 700cc Grizzly ATVs

Model Year:

2009, 2010

Product Code:

Likely specific to the digital download, not a standard VIN component

👋 Introduction

Positioning:

Yamaha Grizzly ATVs are positioned as premium, high-performance utility and recreational off-road vehicles.

Competitors:

Key competitors include Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, and Suzuki KingQuad.

Features:

Yamaha's Ultramatic® transmission, On-Command® 4WD system, independent front suspension (IFS), electric power steering (EPS on some models), robust chassis, and reliable engines are key selling points.

Value Proposition:

This manual is essential for owners and technicians to maintain, diagnose, and repair the Yamaha YFM550/YFM700 Grizzly models, ensuring optimal performance and longevity.

📋 Manual Details

Primary Coverage:

Complete Workshop Service and Repair

Specific Models Covered:

Yamaha YFM550 Grizzly, Yamaha YFM700 Grizzly

Model Years Covered:

2009, 2010

Estimated Pages:

Hundreds (specific count not provided, typical for factory manuals)

Type:

Workshop Service Repair Manual (WSRM)

Source:

Official Full Factory Service Manual

Language:

English (presumed for global market service manual)

Format:

Downloadable Digital File (PDF likely)

📖 Manual Coverage

Engine:

Complete engine overhaul, tuning, diagnostics, internal components, lubrication system, cooling system, fuel system, exhaust system, ignition system.

Transmission:

Automatic CVT (Ultramatic®), clutch operation, drive system, driven system, gearcase, lubrication, maintenance.

Drivetrain:

Front differential, rear differential, driveshafts, constant velocity (CV) joints, axle boots, four-wheel-drive (4WD) engagement system.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment procedures, adjustments.

Steering:

Steering system components, tie rods, steering knuckles, bearings, steering column, EPS (Electric Power Steering) system (if applicable).

Brakes:

Hydraulic brake system, front and rear brake calipers, brake pads, brake discs, brake lines, master cylinder, bleeding procedures, parking brake.

Electrical:

Wiring diagrams, battery, starter system, charging system (stator, regulator/rectifier), lighting, ignition system, sensors, ECU (Engine Control Unit) diagnostics, fuses, relays.

Bodywork:

Body panels, fenders, seat, handlebars, racks, plastics, trim components, graphics, removal and installation procedures.

Chassis:

Frame inspection, repair, maintenance, welding specifications (if applicable), fasteners, mounts.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors (FI models), carburetor (carbureted models), fuel lines, pressure specifications.

Maintenance:

Routine checks, oil changes, filter replacements, lubrication points, chain adjustment (if applicable), spark plug replacement, coolant checks.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation (for FI models), electrical system troubleshooting.

Repair:

Step-by-step repair instructions for all major and minor components, component disassembly and reassembly, torque specifications for all fasteners.

Overhaul:

Complete engine rebuild procedures, transmission overhaul, differential rebuilds.

Wiring Diagrams:

Detailed electrical schematics for all circuits and components.

Special Tools:

Identification and usage of specialized tools required for specific repairs and adjustments.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.

Diagnostics:

Advanced diagnostic procedures, including fuel injection system analysis and electrical system troubleshooting.

Specifications:

Precise technical data, including clearances, tolerances, fluid capacities, pressures, and electrical values.

📊 Manual Specifications

Format:

PDF (Portable Document Format) - Standard for digital manuals

Searchability:

Likely text-searchable (if OCR processed), allowing quick navigation to specific topics.

Printability:

Designed for full printing, allowing users to print sections or the entire manual as needed.

Recommended Binding:

Comb binding or spiral binding for easy page turning during work.

Recommended Paper:

Durable, grease-resistant paper for shop use.

⚙️ Engine Specifications

Engine Type:

4-stroke, SOHC, liquid-cooled, 4-valve

Displacement:

531cc (YFM550)

Engine Type:

4-stroke, SOHC, liquid-cooled, 4-valve

Displacement:

686cc (YFM700)

Bore X Stroke 550:

95.0 mm x 74.2 mm

Bore X Stroke 700:

100.0 mm x 85.0 mm

Compression Ratio 550:

9.2:1

Compression Ratio 700:

9.2:1

Fuel Induction:

Fuel Injection (Mikuni 44mm throttle body)

Fuel Induction:

Fuel Injection (Mikuni 44mm throttle body)

Fuel Type:

Unleaded gasoline

Ignition System:

TCI (Transistor Controlled Ignition) with electronic advance

Cooling System:

Liquid-cooled

🔧 Transmission

Transmission Type:

Yamaha Ultramatic® V-belt, automatic CVT with H, L, N, R, P (Park)

Drive System:

Shaft drive, On-Command® 2WD/4WD with differential lock

Engine Braking:

Features strong, consistent engine braking across the entire RPM range due to the CVT design.

Cv Belt Inspection:

Regular inspection and replacement intervals for the drive belt are critical.

Gear Oil Spec:

Yamalube Gear Oil or equivalent API GL-4, SAE 80W-90

📐 Dimensions

Length:

2155 mm (84.8 in)

Width:

1180 mm (46.5 in)

Height:

1160 mm (45.7 in)

Length:

2155 mm (84.8 in)

Width:

1180 mm (46.5 in)

Height:

1160 mm (45.7 in)

Front Rack Capacity:

45 kg (99 lb)

Rear Rack Capacity:

85 kg (187 lb)

Wet Weight:

279 kg (615 lb)

Wet Weight:

279 kg (615 lb)

Towing Capacity:

600 kg (1,322 lb)

Ground Clearance:

260 mm (10.2 in)

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheelbase:

1250 mm (49.2 in)

🛡️ Safety Features

Safety Standards:

Designed to meet ANSI standards for recreational ATVs.

Braking System:

Sealed hydraulic disc brakes front and rear provide reliable stopping power.

4Wd System:

On-Command® system allows rider selection between 2WD, 4WD limited-slip, and 4WD with differential lock for optimal traction.

Ergonomics:

Comfortable seating, intuitive controls, and a natural riding position contribute to rider safety and control.

Chassis Design:

Durable frame and reinforced components provide stability and protection.

💡 Technology Features

Infotainment System:

Primarily utilitarian; typically no integrated infotainment system beyond basic instrumentation.

Eps:

Electric Power Steering (EPS) was available on some higher-trim models for reduced steering effort.

Instrumentation:

Digital LCD display typically includes speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD indicators, and warning lights.

🔧 Maintenance

Initial Break In:

Typically includes an initial oil change and inspection at around 10-20 hours of operation.

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Every 50 hours or annually; more frequently in dusty conditions.

Spark Plug Replacement:

Typically around 2,600 miles or 2 years, subject to specific model details.

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher.

Engine Oil Capacity:

Approximately 2.4 liters (2.5 US qt) with filter change.

Coolant Type:

Yamaha All Weather Coolant (or equivalent) 50/50 mix of ethylene glycol and distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Cv Belt Wear:

CVT belt wear is a common maintenance item; premature failure can occur with aggressive riding or improper use.

Water Ingress:

Proper sealing of electrical connectors and air intake can be important to prevent water ingress in deep water crossings.

Brake Pad Wear:

Brake pad wear can be accelerated in muddy or abrasive conditions, requiring regular inspection.

📚 Vehicle History

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for building durable, reliable, and technologically advanced ATVs since the introduction of the first three-wheeled models.

Grizzly Lineage:

The Grizzly line evolved from earlier Yamaha models, focusing on utility and off-road capability with advancements like independent suspension and fuel injection.

Manufacturing Location:

Yamaha ATVs are typically manufactured in Japan and/or the United States.

🏆 Awards & Recognition

Atv Awards:

Yamaha Grizzly models have consistently received high praise and awards from ATV publications for their performance, reliability, and utility.