🏷️ Basic Information

Make:

BMW

Model:

528i xDrive

Year:

2009

Chassis Code:

E60

Production Code:

B71

👋 Introduction

Vehicle Segment:

Executive Mid-size Sedan.

Brand Perception:

BMW positions the 5 Series as a blend of luxury, performance, and advanced technology, often referred to as a 'sport sedan' or 'driver's car'.

Primary Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF, Cadillac CTS.

Drivetrain:

xDrive all-wheel-drive system offering enhanced traction and stability in various weather conditions.

Powertrain:

Inline-6 gasoline engine known for its smooth operation and responsive power delivery.

Interior Features:

Luxurious interior appointments, advanced iDrive infotainment system, premium materials.

Handling Dynamics:

Renowned BMW driving dynamics, balanced chassis, sophisticated suspension system.

📋 Manual Details

Language:

English

Manual Type:

Service and Repair Manual Software

Format:

Digital Software (likely PDF or proprietary executable)

Estimated Pages:

1000+

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, internal components, timing system, cooling system, lubrication system, fuel delivery, intake and exhaust manifolds.

Engine Electrical:

Engine control unit (ECU) diagnostics, ignition system, fuel injection system, sensors, actuators, emissions control systems.

Transmission:

Automatic transmission (GA6HP26Z), removal, installation, internal repairs, torque converter, transmission control module (TCM), fluid specifications and replacement.

Drivetrain:

xDrive All-Wheel Drive system, transfer case, front and rear differentials, drive shafts, CV joints, hub assemblies.

Suspension:

Front and rear suspension components, control arms, ball joints, shock absorbers, struts, springs, anti-roll bars, alignment procedures.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake calipers, rotors, pads, brake lines, parking brake, bleeding procedures.

Steering:

Power steering system, steering rack, tie rod ends, steering column, power steering fluid specifications.

Body And Chassis:

Frame and body structure, exterior panels, doors, hood, trunk lid, bumpers, glass, seals, corrosion protection.

Electrical System:

Wiring diagrams, battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), fuse boxes, relays, power distribution.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate control module.

Comfort Controls:

Power windows, power locks, mirrors, seats, sunroof, keyless entry, remote control functions.

Infotainment:

iDrive system, navigation, audio system, climate control interface, speaker replacement, control module diagnostics.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting guides.

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid checks and top-offs.

Scheduled Maintenance:

Brake fluid flush, coolant flush, transmission fluid service, differential fluid service, spark plug replacement intervals.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting, electrical system fault finding.

Repair And Replacement:

Detailed step-by-step instructions for component removal, installation, and repair across all vehicle systems.

Component Rebuilds:

Engine component overhauls, transmission internal repairs, differential rebuilds (where applicable and detailed).

Calibration And Adjustment:

Wheel alignment, throttle body relearn, adaptive transmission relearn procedures, sensor calibration.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, including power, ground, signal paths, and component locations.

Depth:

Comprehensive, from basic owner maintenance to advanced engine and transmission overhaul procedures, including electrical diagnostics and component-level repair.

📊 Manual Specifications

File Type:

Digital Software (Likely PDF with search functionality or a dedicated executable program).

Searchability:

High (typically digital formats allow keyword searching).

Printability:

Printable pages for offline reference.

Binding:

N/A (Digital Software)

Paper:

N/A (Digital Software)

⚙️ Engine Specifications

Engine Code:

N52B30A

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Displacement:

2996 cc (3.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

12.0:1

Horsepower:

230 hp @ 6500 rpm

Torque:

200 lb-ft @ 2750-4250 rpm

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Delivery:

Electronic Fuel Injection (EFI) with High-Pressure Fuel Pump

ECU:

Bosch DME (Digital Motor Electronics)

Valvetrain:

Double Overhead Camshafts (DOHC), VANOS (Variable Valve Timing), VALVETRONIC (Variable Valve Lift).

🔧 Transmission

Transmission Type:

6-Speed Steptronic Automatic Transmission

Transmission Type:

None offered for 528i xDrive in 2009

Transmission Controller:

TCU (Transmission Control Unit)

Shift Modes:

Drive, Sport, Manual (Steptronic with paddle shifters or shifter lever control).

Fluid Type:

BMW ATF LT-3 (e.g., Shell M-1375.4 or equivalent)

Capacity:

Approximately 9.0 Liters (subject to drain and fill vs. overhaul)

📐 Dimensions

Length:

191.1 inches (4854 mm)

Width:

72.2 inches (1834 mm)

Height:

57.7 inches (1466 mm)

Wheelbase:

113.7 inches (2890 mm)

Curb Weight:

Approx. 3900 lbs (1769 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 4916 lbs (2230 kg)

Trunk Volume:

12.0 cu ft (340 Liters)

Standard Wheel Size:

17 inch Alloy

Standard Tire Size:

225/50R17

Bolt Pattern:

5x120 mm

🛡️ Safety Features

NHTSA Front Crash Test:

5 Stars

NHTSA Side Crash Test:

5 Stars

NHTSA Rollover Test:

4 Stars

Airbags:

Front, side-impact, curtain airbags.

Seatbelts:

3-point active seatbelts with pretensioners and force limiters.

Body Structure:

High-strength steel safety cage and energy-absorbing crumple zones.

Traction Control:

Traction Control System (TCS)

Stability Control:

Dynamic Stability Control (DSC) including cornering brake control (CBC) and dynamic traction control (DTC).

Braking System:

Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist.

💡 Technology Features

System Name:

iDrive

Display:

Central LCD screen (typically 7-inch).

Control Interface:

Central iDrive controller knob and buttons, steering wheel controls.

Features:

Navigation system, radio (AM/FM/Satellite), CD player, auxiliary audio input, Bluetooth connectivity for phone calls (may require specific modules).

Active Safety:

Dynamic Stability Control (DSC), Traction Control System (TCS), ABS, Xenon Adaptive Headlights (optional).

Convenience:

Cruise control, rain-sensing wipers, automatic climate control, power-adjustable seats, keyless entry and start.

Bluetooth:

Available for hands-free calling (module dependent).

Usb Aux:

Auxiliary audio input standard, USB port optional on some models.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Coolant Flush:

First service at 4 years/50,000 miles, then every 2 years/30,000 miles thereafter (BMW Blue coolant).

Transmission Fluid:

BMW officially listed as 'lifetime fluid' for this generation, but recommended by many specialists as a service item around 60,000-100,000 miles.

Engine Oil:

SAE 0W-30 or 5W-30 synthetic engine oil meeting BMW LL-01 specification.

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts)

Coolant:

BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol based coolant with corrosion inhibitors.

Power Steering Fluid:

BMW Power Steering Fluid (ATF Dextron III or equivalent).

Common Problems:

Oil pan gasket leaks, valve cover gasket leaks, eccentric shaft sensor failure, CCV (Crankcase Ventilation) system issues leading to oil leaks or rough idle, water pump failure (often plastic impeller), alternator failure, starter motor failure, eccentric shaft sensor failure, fuel pump issues, ABS/DSC sensor failures, early iDrive system glitches.

Ccv System:

Replacement of the Crankcase Ventilation system (CCV) valve and associated hoses is a common preventative or remedial maintenance item.

Cooling System:

Water pump and thermostat replacement due to plastic component failures.

Valvetronic System:

Potential issues with the Valvetronic system, including eccentric shaft sensor and eccentric shaft itself.

📚 Vehicle History

Bmw Legacy:

BMW (Bayerische Motoren Werke AG) has a long-standing reputation for building performance-oriented luxury vehicles, often emphasizing driving dynamics ('The Ultimate Driving Machine').

E60 Generation:

The E60 generation of the 5 Series (produced 2003-2010) represented a significant styling and technological evolution from its E39 predecessor. It introduced the iDrive infotainment system and a more sculpted design language.

Production Years E60:

2003-2010 (globally), with the 528i xDrive variant specifically for the North American market.

Manufacturing Location:

Primarily Dingolfing, Germany.

🏆 Awards & Recognition

Ward S 10 Best Engines:

The BMW N52 engine family, including the 3.0L variant used in the 528i, was a multiple-time recipient of Ward's 10 Best Engines award for its smoothness, efficiency, and power delivery.

IIHS Top Safety Pick:

The E60 5 Series typically earned good ratings in IIHS crash tests, often qualifying for Top Safety Pick awards during its production run.