🏷️ Basic Information

Make:

Chevrolet

Model:

Cobalt

Year:

2009

Chassis Code:

GMT325 (GM Delta platform)

👋 Introduction

Target Audience:

Technicians, mechanics, DIY enthusiasts, and anyone involved in Cobalt repair.

Value Proposition:

Provides extensive, factory-level information at a competitive price for independent repair.

Information Source:

Official factory data, ensuring accuracy and completeness.

Accessibility:

Instant download for immediate access to repair information.

Content Reliability:

Technical data kept like the original manufacturer book, ensuring accuracy.

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF

Delivery:

Instant Download

File Requirements:

Adobe PDF Reader, WinZip (for larger files)

Estimated Page Count:

Hundreds or thousands of pages (as stated in product description). Actual count can vary significantly.

📖 Manual Coverage

Engine Service Repair:

Includes detailed procedures for engine overhaul, component replacement, and diagnostics.

Transmission Service Repair:

Covers both manual and automatic transmission servicing, overhaul, and diagnostics.

Brake System:

Detailed information on hydraulic system, ABS, parking brake, and component replacement.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Electrical System:

Covers battery, charging system, starting system, lighting, and body electrical components.

Suspension:

Information on front and rear suspension components, alignment, and replacement procedures.

Steering:

Details on power steering system, steering column, and rack and pinion.

Cooling System:

Covers radiator, water pump, thermostat, cooling fans, and coolant specifications.

Fuel Injection:

In-depth analysis of fuel delivery, injectors, fuel pump, and pressure regulation.

Fuel System:

Details on fuel tank, lines, filters, and evaporative emission control system.

Emission System:

Covers catalytic converter, oxygen sensors, EGR system, and emission control diagnostics.

Heater Air Conditioner:

Information on HVAC system components, refrigerant, diagnostics, and repair.

Engine Control System:

Details on ECU, sensors, actuators, and diagnostic trouble codes (DTCs).

Chassis Body:

Covers body structure, panels, doors, hinges, and exterior trim.

Restraint System:

Information on airbags, seat belts, and related sensors and modules.

Interior:

Details on dashboard, seats, trim panels, and interior accessories.

Differential Drive:

Covers drive axles, CV joints, and differential maintenance.

Axle:

Information on front and rear axle components and servicing.

General Maintenance:

Covers routine inspections, fluid changes, filter replacements, and basic servicing.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues.

Periodic Lubrication:

Specific lubrication points, types of lubricants, and intervals.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation.

Diagnostic Procedures:

Methods for identifying and resolving mechanical and electrical faults.

Maintenance Procedures:

Scheduled maintenance tasks and their execution.

Technical Specifications:

Detailed data on torque values, clearances, fluid capacities, and electrical parameters.

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostics including sensor data interpretation and troubleshooting charts.

Diagram Availability:

Includes circuits and diagrams, particularly comprehensive wiring diagrams.

📊 Manual Specifications

Print Quality:

High Quality, Printable

Searchable Text:

Likely searchable due to PDF format, aiding quick information retrieval.

Completeness:

Official Full Complete Factory Service Repair Manual

Binding:

Digital (PDF format), not physically bound.

Paper Quality Description:

N/A (Digital Product)

⚙️ Engine Specifications

Engine Options:

The 2009 Chevrolet Cobalt was available with several engine options, typically including a 2.2L Ecotec (L61 I4), and potentially a 2.4L Ecotec (LE5 I4) in higher trims, and the 2.0L Supercharged Ecotec (LSJ I4) for the SS model.

Horsepower Torque Ranges:

Horsepower and torque varied significantly by engine. For example, the 2.2L typically produced around 148-155 hp, while the 2.4L could offer around 170-175 hp, and the 2.0L supercharged SS variant delivered approximately 205 hp.

Engine Code Examples:

e.g., L61 (2.2L Ecotec), LE5 (2.4L Ecotec), LSJ (2.0L Supercharged Ecotec)

Fuel Delivery Type:

Sequential Multi-Port Fuel Injection (MPI) with electronic throttle control.

ECU Type:

GM's powertrain control module (PCM), commonly referred to as a Powertrain Control Module (PCM), utilizing OBD-II diagnostics.

🔧 Transmission

Manual Transmission:

Likely a 5-speed manual transmission (e.g., Getrag F23 or similar).

Automatic Transmission:

Likely a 4-speed automatic transmission (e.g., 4T40-E or 4T45-E).

Fluid Type Capacity:

Specific automatic transmission fluid (ATF) type (e.g., Dexron VI) and capacities will be detailed in the manual. Manual transmission fluid type (e.g., GL-4) and capacity also specified.

📐 Dimensions

Body Styles:

Available as a 2-door coupe and a 4-door sedan.

Curb Weight Range:

Curb weight typically ranged from approximately 2,800 to 3,100 lbs depending on engine and configuration.

🛡️ Safety Features

NHTSA Crash Test Results:

The manual would contain specific NHTSA (National Highway Traffic Safety Administration) ratings for frontal, side, and rollover impacts.

Braking System Features:

Standard Anti-lock Braking System (ABS) on most models, often with electronic brake-force distribution (EBD).

Airbag Systems:

Frontal airbags for driver and passenger, side-impact airbags (often optional or standard on higher trims), and available head curtain airbags.

💡 Technology Features

Audio System Options:

Base models typically featured an AM/FM stereo with CD player and auxiliary input. Higher trims could offer premium audio systems, satellite radio readiness, and Bluetooth connectivity.

Cruise Control:

Standard or optional depending on trim level.

Onstar System:

The 2009 Cobalt offered the GM OnStar safety and communication system as an option on many trims.

🔧 Maintenance

Oil Change Interval:

Typically recommended every 7,500 miles or 6 months, whichever comes first, with synthetic oil. Owner's manual or service manual will provide precise intervals.

Tire Rotation Interval:

Recommended every 7,500 miles as part of the oil change service.

Spark Plug Replacement Interval:

Intervals vary by engine type; Ecotec engines often have long-life iridium spark plugs with intervals around 100,000 miles.

Engine Oil Specification:

Typically SAE 5W-30 synthetic or synthetic blend, meeting GM dexos1 specification (though dexos was introduced later, the equivalent specification for 2009 would be used).

Coolant Specification:

GM-specific orange extended-life coolant (50/50 mix with distilled water).

Brake Fluid Specification:

DOT 3 brake fluid.

Power Steering Fluid Specification:

GM Power Steering Fluid or equivalent approved fluid.

Differential Fluid Specification:

GL-5 gear oil for manual transmissions and differentials, as specified by GM.

Common Wear Items:

Potential issues can include worn suspension components (struts, ball joints), power steering issues, and occasional issues with exhaust system components.

Engine Specific Notes:

The Ecotec engines are generally robust, but can sometimes experience oil consumption if not maintained properly, or issues with intake manifold gaskets on some older Ecotec variants.

📚 Vehicle History

Chevrolet Legacy:

Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from compact cars to trucks and performance vehicles.

Cobalt Lineage:

The Cobalt replaced the Chevrolet Cavalier and Pontiac Sunfire. It was part of GM's Delta platform, sharing its architecture with other GM vehicles like the Chevrolet HHR and Pontiac G5.

Manufacturing Locations:

The Chevrolet Cobalt was primarily manufactured in North America, with key assembly plants including Lordstown, Ohio, USA.

🏆 Awards & Recognition

Safety Awards:

The Cobalt has received mixed safety ratings over its production run. Specific awards would be detailed if applicable, but generally focused on meeting federal safety standards.