Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel delivery system, ignition system, exhaust system, emission control systems.
Engine Management:
PCM diagnosis, sensor operation, actuator control, OBD-II diagnostics, troubleshooting charts.
Transmission Manual:
Clutch system, gearshift linkage, internal transmission components, maintenance, repair procedures for Getrag MT82 (if applicable).
Transmission Automatic:
Torque converter, valve body, planetary gear sets, electronic controls, shift solenoids, maintenance, repair procedures for 545RFE or W5A580 (if applicable).
Drivetrain:
Driveshaft, differential, axles, CV joints, wheel bearings, U-joints.
Brakes:
Brake system hydraulics, ABS, ESP, brake calipers, rotors, pads, parking brake, bleeding procedures, troubleshooting.
Suspension:
Front suspension (MacPherson struts, control arms, sway bars), rear suspension (multi-link, coil springs, shocks), wheel alignment specifications.
Steering:
Power steering system, steering column, steering gear/rack, alignment procedures, troubleshooting.
Electrical System:
Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, mirrors, comfort controls.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals, trim, paint repair information.
Body Interior:
Seats, dashboard, instrument cluster, HVAC system components, interior trim, sound insulation, airbags.
HVAC:
Air conditioning system, heating system, climate control, refrigerant recharge, component replacement.
Safety Systems:
Airbag system operation, SRS components, seat belt mechanisms, pre-tensioners.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotations, brake pad inspection.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault diagnosis.
Repair Procedures:
Component removal, installation, rebuilding, and replacement for all major systems.
Diagnostics:
OBD-II scanner usage, interpreting diagnostic trouble codes (DTCs), sensor testing.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Specification Tables:
Torque specifications, clearances, fluid capacities, component measurements.
Component Testing:
Testing procedures for sensors, actuators, electrical components, and mechanical parts.
Special Tools:
Identification of necessary special tools for specific repair procedures.
Engine Rebuild:
Detailed steps for complete engine disassembly, inspection, measurement, component replacement, and reassembly for all engine variants.
Transmission Rebuild:
Comprehensive procedures for overhauling automatic and manual transmissions, including torque converter replacement, valve body service, and gear set replacement.
Body Panel Replacement:
Instructions for removing and installing fenders, doors, hood, trunk lid, and associated hardware.
Suspension Component Replacement:
Detailed guides for replacing control arms, ball joints, tie rod ends, shocks, struts, and springs.
Brake System Overhaul:
Procedures for replacing brake lines, master cylinder, brake booster, ABS components, and bleeding the brake system.
Electrical Component Diagnosis:
In-depth troubleshooting for common electrical faults, including testing of various sensors, relays, and modules.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
Oil Change Interval:
Typically 6,000-8,000 miles or 6-12 months, depending on driving conditions and oil type used. Consult the manual for precise intervals.
Transmission Fluid Change:
Automatic: 60,000-100,000 miles (check fluid condition). Manual: Inspect annually, replace as needed or per manual recommendation.
Coolant Flush:
Every 30,000 - 60,000 miles or 3-5 years.
Spark Plug Replacement V6:
Approximately 100,000 miles (Long Life Spark Plugs).
Spark Plug Replacement Hemi:
Approximately 100,000 miles (Long Life Spark Plugs, Iridium tipped).
Engine Oil V6:
SAE 5W-30, API SN or newer, Chrysler MS-6395 approved. Capacity: approx. 5.0 quarts (4.7 L).
Engine Oil Hemi:
SAE 5W-20, API SN or newer, Chrysler MS-6395 approved. Capacity: approx. 7.0 quarts (6.6 L).
Transmission Fluid Auto:
ATF+4 (MS-9602) for 545RFE/W5A580. For 42RLE, use ATF+4. Check manual for exact specification.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil for Getrag MT82.
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant, typically purple. Capacity: approx. 11.0 - 12.0 quarts (10.4 - 11.4 L).
Brake Fluid:
DOT 3 or DOT 4 compatible.
Common Issues Hemi:
Lifter tick (especially on early 5.7L HEMIs), occasional issues with MDS solenoid failure, potential for carbon buildup on intake valves.
Common Issues Transmission:
Manual transmission (MT82) can be notchy or experience clutch issues. Automatic transmissions are generally robust but require proper fluid maintenance.
Common Issues Electrical:
Minor electrical gremlins can occur, such as window regulator issues or Uconnect system glitches (though Uconnect was less prevalent in early '09 models).
Common Issues Suspension:
Sway bar end links and bushings can wear over time, leading to clunking noises.