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2009 Harley Davidson DYNA Motorcycle Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2009 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson Dyna owners, independent motorcycle mechanics, and enthusiast DIYers. Competitive Analysis...
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类型: Motorcycle
厂商:
斯库: 515413
2009 Harley Davidson DYNA Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2009
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Dyna owners, independent motorcycle mechanics, and enthusiast DIYers.
Competitive Analysis
Market Context:
The 2009 Dyna models represented a significant evolution in Harley-Davidson's cruiser lineup, offering a blend of classic styling with modern performance and technology, competing directly with other American V-twin manufacturers and premium Japanese cruisers.
Key Features
Manual Value Proposition:
Provides the definitive, factory-authorized information required for accurate diagnosis, repair, and maintenance, ensuring the longevity and optimal performance of the 2009 Harley-Davidson Dyna motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Original Factory Publication (likely print, but often digitized for sale)
📖 Manual Coverage
Systems Covered
Engine Systems:
V-Twin engine operation, disassembly, assembly, inspection, diagnostics, performance tuning, fuel system (carburetion and fuel injection), ignition system, lubrication system, cooling system (air-cooled specifics), exhaust system.
Transmission Drivetrain:
Primary drive system (clutch operation, primary chain adjustment, compensator sprocket), transmission (gearbox disassembly, inspection, assembly, shifting mechanisms), final drive (belt drive system, belt tensioning, sprocket inspection).
Electrical Systems:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting systems (headlight, taillight, turn signals), ignition control module (ICM) and related sensors, instrument cluster, horn, diagnostic connectors and procedures.
Chassis Suspension Brakes:
Frame inspection and repair, front fork (fork oil change, seal replacement, disassembly), rear shock absorbers (adjustment, replacement), steering head bearing service, wheel and tire service, brake system (hydraulic disc brakes front and rear, brake fluid flush, pad replacement, caliper service, master cylinder service), anti-lock braking system (ABS) if applicable.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, drive belt inspection and adjustment, brake fluid checks, tire pressure checks, battery maintenance, chassis lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), symptom-based troubleshooting guides.
Major Repairs:
Engine top-end and bottom-end rebuilds, transmission overhauls, suspension component replacement, electrical system component diagnosis and replacement, bodywork repair and alignment.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic checks to complete engine and transmission teardowns. Includes detailed torque specifications, measurement data, and diagnostic flowcharts.
📊 Manual Specifications
Physical Attributes
Page Count:
Likely 500-800+ pages (typical for factory service manuals of this era).
Print Quality:
Original factory print quality, designed for durability in a workshop environment. Typically includes clear diagrams and schematics.
Binding Type:
Typically a heavy-duty, spiral-bound or stitched paperback binding to lay flat for ease of use.
Digital Attributes
File Format:
PDF (when sold digitally), searchable text for key terms and part numbers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Twin Cam 96 (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approximately 75-80 HP (estimated, as Harley-Davidson typically quotes torque).
Torque:
Approximately 92-96 ft-lbs @ 3000 RPM (varies slightly by specific Dyna model).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Keihin CV Carburetor (depending on specific Dyna model variant).
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum recommended.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A for 2009 Dyna models; 6-speed was standard across the range.
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Carbon fiber reinforced belt, 1400mm pitch
📐 Dimensions
Exterior
Overall Length:
Varies by model (e.g., 91.5 in. for Super Glide, 93.3 in. for Fat Bob).
Wheelbase:
Varies by model (e.g., 62.0 in. for Super Glide, 63.4 in. for Fat Bob).
Weights
Dry Weight:
Varies by model (e.g., approx. 636 lbs for Super Glide, 651 lbs for Fat Bob).
Gross Vehicle Weight Rating Gvwr:
Typically around 1160 lbs.
🛡️ Safety Features
Ratings
Safety Certifications:
DOT approved lighting and braking systems.
Active Features
Braking System:
Dual-piston caliper front and rear disc brakes. Optional Anti-lock Braking System (ABS) available on select models.
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
Passive Features
Frame Construction:
Steel double-cradle frame.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with inset tachometer, odometer, trip odometer, fuel gauge, and indicator lights. Some models may offer a handlebar-mounted LCD display.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on many 2009 Dyna models, improving stopping safety.
Connectivity
Diagnostic Port:
A diagnostic connector (often a 4-pin Deutsch connector) is present for use with Harley-Davidson diagnostic tools (like the Digital Technician).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or annually, whichever comes first.
Primary Chain Tensioner Inspection:
Inspect every 10,000 miles. Replace hydraulic tensioner if worn (common wear item).
Drive Belt Inspection Tensioning:
Inspect belt condition and tension every 5,000 miles or annually.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine SYN3 (SAE 20W50 Full Synthetic) or equivalent API SG/SH/SJ/SL rated motorcycle oil.
Primary Chain Case Oil Type:
Harley-Davidson Genuine Formula+, Formula+, or equivalent SAE 50 motorcycle oil.
Transmission Oil Type:
Harley-Davidson Genuine Formula+ or equivalent SAE 50 motorcycle oil.
Brake Fluid Type:
DOT 4, SAE J1703, FMVSS 116.
Known Issues
Primary Chain Tensioner:
The early style hydraulic tensioner (found in 2009 models) is prone to wear and can lead to noise or damage if not replaced. Manual recommends inspection and potential upgrade to a later design.
Cam Chain Tensioners:
Similar to primary tensioners, the cam chain tensioners can wear, especially on earlier Twin Cam engines. The manual provides inspection and replacement procedures.
Fuel Injector O-Rings:
Can degrade over time, leading to vacuum leaks and idle issues.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Harley-Davidson is renowned for its iconic American V-twin motorcycles, emphasizing freedom, individuality, and a distinctive riding experience.
Model Evolution
Dyna Lineage:
The Dyna platform, introduced in 1991, served as a bridge between the rigid-mount engines of earlier models and the later rubber-mounted engines, characterized by its exposed engine and traditional styling. The 2009 models featured the Twin Cam 96 engine and 6-speed transmission, representing a significant technological advancement for the platform.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and Kansas City, Missouri).
Model Variants 2009:
Includes models such as the Super Glide, Street Bob, Low Rider, Fat Bob, and Switchback (though Switchback might be slightly later). Specific model variations can affect component specifics.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
While specific awards for the 2009 Dyna models might not be widely publicized, the Dyna platform is consistently recognized for its distinctive styling, powerful V-twin performance, and customizability, making it a beloved choice among riders.
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