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Harley Davidson FLHR Road King 2009 Service Repair Manual

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$16.99
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Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2009 Codes Chassis Code: FLHR Generation Generation Designation: Unspecified Generation (Continuous Evolution of FL Platform) Introduction Market Position Market Segment:...
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Harley Davidson FLHR Road King 2009 Service Repair Manual
Basic Information
Identification
Make: Harley-Davidson
Model: FLHR Road King
Year: 2009
Codes
Chassis Code: FLHR
Generation
Generation Designation: Unspecified Generation (Continuous Evolution of FL Platform)
Introduction
Market Position
Market Segment: Flagship cruiser, targeting riders seeking classic styling, comfortable touring capability, and the iconic Harley-Davidson experience.
Competitive Analysis
Competitors 2009: Indian Chief, Victory Kingpin/Vegas, Honda Shadow/Valkyrie, Yamaha Road Star, Kawasaki Vulcan Classic, Suzuki Boulevard.
Key Features
Model Features: Comfortable rider and passenger seating, ample luggage capacity (saddlebags), large fuel tank for long range, classic styling with chrome accents, powerful V-twin engine, optional ABS.
Manual Value Proposition
Target Audience: Harley-Davidson owners, independent repair shops, motorcycle enthusiasts who perform their own maintenance and repairs.
Manual Details
Coverage Areas
General Coverage: Comprehensive service and repair for Harley-Davidson FLHR Road King model year 2009.
Page Count
Estimated Page Count: Over 800 pages (typical for comprehensive service manuals)
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Twin Cam 96 V-Twin engine: disassembly, assembly, diagnosis, timing, fuel injection (EFI), ignition system, lubrication, cooling (air-cooled design).
Drivetrain Systems: Clutch operation and adjustment, primary drive, transmission (6-speed Cruise Drive), final drive (belt drive system), driveline components.
Chassis Systems: Frame, front suspension (forks), rear suspension (shocks), steering system, brakes (front and rear disc, ABS if equipped), wheel bearings, wheel and tire service.
Electrical Systems: Battery and charging system, ignition system, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, diagnostics, ECM (Engine Control Module) operation, sensors.
Bodywork And Fittings: Fuel tank, fenders, seat, handlebars, controls, fairing (if applicable), saddlebags, mounting hardware, cosmetic components.
Procedures Included
Maintenance Procedures: Routine checks, oil changes, filter replacements, spark plug service, brake fluid service, tire pressure checks, chain/belt adjustment (where applicable).
Diagnostic Procedures: Troubleshooting guides for common issues, fault code interpretation (DTCs), electrical system diagnostics, fuel system diagnostics.
Repair Procedures: Step-by-step instructions for component replacement, overhaul, and repair for all major systems.
Special Tools And Techniques: Identification and usage of specialized tools required for specific Harley-Davidson repairs and diagnostics.
Technical Depth
Depth Of Coverage: Comprehensive. Covers everything from basic scheduled maintenance to full engine and transmission rebuilds, electrical system troubleshooting, and chassis component overhauls. Includes torque specifications, tolerances, and detailed diagrams.
Manual Specifications
File Format
Digital Format: PDF (Portable Document Format)
Print Quality
Searchability: Searchable text (if digitally optimized), allowing for quick access to information via keywords.
Binding Type
Binding: N/A (Digital PDF format)
Paper Type
Paper Quality: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type: Air-cooled, Twin Cam 96 V-twin
Displacement: 96 cubic inches (1584 cc)
Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio: 8.8:1
Valvetrain: Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower Approximate: Approx. 75-80 HP (at crankshaft, may vary)
Torque Approximate: Approx. 95-100 ft-lbs (at crankshaft, may vary)
Fuel System
Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 recommended.
Lubrication
Oil Type: Harley-Davidson Genuine V-Twin Motorcycle Oil SAE 20W50 recommended. Refer to manual for specific Harley-Davidson oil part numbers.
Oil Capacity W Filter: 3.5 US quarts (3.3 liters)
Transmission
Standard
Transmission Type: 6-speed Cruise Drive, constant mesh
Features
Clutch Type: Clutch: Wet, multi-plate, hydraulically actuated
Final Drive Type: Belt Drive
Transmission Fluid: Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant (or equivalent) recommended. Refer to manual for specific Harley-Davidson part numbers.
Dimensions
Exterior
Overall Length: Approx. 93.0 in. (2362 mm)
Wheelbase: Approx. 63.5 in. (1613 mm)
Seat Height Laden: Approx. 27.5 in. (699 mm)
Weights
Dry Weight: Approx. 717 lbs (325 kg)
Gross Vehicle Weight Rating Gvwr: Approx. 1200 lbs (544 kg)
Cargo
Saddlebag Capacity: Significant, lockable hard-shell saddlebags. Specific volume in cubic feet/liters typically not published but ample for touring.
Safety Features
Ratings
Safety Certifications: DOT (Department of Transportation) compliance for lighting and safety equipment. CE (Conformité Européenne) for markets requiring it.
Active Features
ABS Availability: Optional Anti-lock Braking System (ABS) available on some configurations.
Braking System: Hydraulic disc brakes, front and rear. Dual 32mm, 4-piston calipers front; single 32mm, 4-piston caliper rear. Refer to manual for specific rotor sizes and brake fluid specifications (DOT 4 recommended).
Passive Features
Lighting System: Halogen headlight, LED taillight and brake light, amber incandescent front and rear turn signals.
Technology Features
Infotainment
Audio System: Often equipped with a premium sound system, including AM/FM radio, CD player, and speakers integrated into the fairing (if equipped with a batwing fairing, though FLHR is typically 'naked'). Many models may have aftermarket audio options.
Cruise Control: Electronic cruise control often standard or available, enhancing long-distance comfort.
Driver Assistance
ABS: Anti-lock Braking System (ABS) as an optional feature, providing enhanced safety and control during braking.
Connectivity
Diagnostic Tools: Requires specific Harley-Davidson diagnostic software (e.g., Digital Technician) for advanced fault code reading and component testing. The manual guides users on interpreting data and performing basic checks.
Maintenance
Service Intervals
First Service: 1,000 miles (1,600 km) or 6 months. Includes engine oil and filter change, primary chaincase oil change, inspection of various components.
Subsequent Service Intervals: Every 5,000 miles (8,000 km) or 12 months thereafter. Includes engine oil and filter change, inspection of brakes, tires, controls, clutch, etc. Specific items like spark plugs, air filters, and transmission/primary oil have their own mileage/time intervals detailed in the manual.
Fluid Specifications
Engine Oil Spec: Harley-Davidson Genuine V-Twin Motorcycle Oil SAE 20W50 or equivalent meeting Harley-Davidson specifications. HD-360 Part #99824-01 (example for 20W50).
Transmission Primary Fluid Spec: Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant. HD-360 Part #99852-07 (example for Formula+).
Brake Fluid Spec: DOT 4 (for models with ABS and often recommended for non-ABS for superior performance). Consult manual for specific H-D approved fluid part numbers.
Known Issues
Common Wear Items: Clutch plates (depending on riding style), brake pads, tires, drive belt, battery, spark plugs. Manual provides wear limits and replacement procedures.
Potential Electrical Gremlins: Loose connections, voltage regulator issues, battery charging problems can occur over time; manual provides detailed diagnostic flowcharts.
Engine Performance Nuances: Potential for oil blow-by on certain Twin Cam engines if not maintained properly; manual details crankcase ventilation system checks.
Vehicle History
Brand Heritage
Harley Davidson Heritage: Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and strong rider community. The brand represents freedom, rebellion, and American motoring culture.
Model Evolution
Road King Lineage: The Road King line, introduced in 1994, evolved from the classic FL Hydra-Glide, Duo-Glide, and Electra Glide models. It represents a modern interpretation of the classic touring motorcycle, emphasizing comfort and luggage capacity without a full fairing, allowing for an open-air riding experience.
Production
Factory Location: York, Pennsylvania, USA; Milwaukee, Wisconsin, USA (engine and transmission assembly).
Sales Performance General: Consistently one of Harley-Davidson's best-selling models due to its blend of style, comfort, and versatility for both short rides and long-distance touring.
Awards & Recognition
Recognitions
Industry Awards General: Harley-Davidson motorcycles, including the Road King, frequently receive accolades for styling, rider comfort, and overall cruising experience from motorcycle publications and rider surveys.
Ratings
Rider Satisfaction Index: Consistently ranks high in rider satisfaction surveys, particularly for comfort and the iconic Harley-Davidson riding experience.
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